Suzuki GSX250F 1994 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSX250F Year: 1994 Codes Chassis Code: GJ73A Engine Code: G513 👋 Introduction Market Position Target Audience: Suzuki GSX250F 1994 owners, mechanics, and DIY...

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类型: Motorcycle

斯库: 370283

标签: 1994 GSX250F Katana Models Motorcycle Motorcycles Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GSX250F

Year:

Codes

Chassis Code:

GJ73A

Engine Code:

👋 Introduction

Market Position

Target Audience:

Suzuki GSX250F 1994 owners, mechanics, and DIY enthusiasts.

Value Proposition:

Essential resource for maintaining, repairing, and troubleshooting the 1994 Suzuki GSX250F, enabling cost savings and proper vehicle upkeep.

Competitive Analysis

Manual Advantage:

Factory-derived information ensures accuracy and completeness often exceeding aftermarket alternatives.

Key Features

Detail Level:

Provides explicit instructions, diagrams, and specifications crucial for intricate repair tasks.

Readability:

Designed for clarity, with sequential steps and visual aids, making complex procedures accessible.

📋 Manual Details

Coverage Areas

Primary Focus:

Repair and Maintenance

Geographic Scope:

Global (with potential regional variations noted)

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, assembly, inspection, and overhaul procedures for the engine.

Fuel System:

Carburetor tuning, fuel pump, fuel lines, and tank maintenance.

Ignition System:

Spark plugs, ignition coils, CDI unit, timing checks.

Cooling System:

Radiator, fan, coolant, hoses, and thermostat.

Transmission:

Clutch operation, gear selection, gearbox disassembly and assembly, fluid checks.

Drivetrain:

Chain and sprockets maintenance, rear wheel hub.

Suspension:

Front forks (including oil level and seal replacement), rear shock absorber adjustment and replacement.

Brakes:

Front and rear brake system diagnosis, caliper service, pad replacement, hydraulic system bleeding, master cylinder overhaul.

Electrical System:

Wiring diagrams, lighting circuits, charging system (stator, regulator/rectifier), starter motor, battery maintenance, fuses.

Chassis And Frame:

Frame inspection, steering head bearing service, swingarm pivot maintenance.

Bodywork And Trim:

Fairing removal and installation, seat, fuel tank, and other body panel procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, air filter cleaning/replacement.

Troubleshooting:

Diagnostic guides for common issues, symptom-based problem solving.

Disassembly And Assembly:

Step-by-step instructions for removing and reinstalling all major components and sub-assemblies.

Repair And Rebuild:

Detailed instructions for rebuilding engine components, carburetors, brake calipers, and other wearable parts.

Adjustments:

Carburetor synchronization, idle speed adjustment, clutch and brake lever free play, suspension settings.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical resistance values.

Technical Depth

Depth:

Comprehensive, suitable for complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Scan Resolution:

High-resolution scans for clear diagrams and text (typical for factory manuals).

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, 4-stroke

Displacement:

249 cc

Bore X Stroke:

53.0 mm x 51.0 mm (estimated, standard for this engine family)

Compression Ratio:

11.5:1 (typical for this model)

Valve Train:

DOHC, 16 valves (4 per cylinder)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approximately 35-38 PS (25.7-27.9 kW) at 11,500 rpm (estimated)

Torque:

Approximately 2.3 kgf·m (22.5 Nm) at 9,000 rpm (estimated)

Fuel System

Carburetion:

Four Mikuni VM22 (or similar) constant velocity carburetors

Fuel Tank Capacity:

13.0 Liters (approx.)

Fuel Type:

Unleaded gasoline, minimum 91 octane

🔧 Transmission

Standard

Type:

Constant mesh 6-speed, sequential return

Clutch:

Wet, multi-plate

Final Drive:

O-ring sealed chain

Features

Gear Ratios:

Detailed gear ratios available in the manual for each gear.

Transmission Oil Type:

Suzuki Gear Oil API GL-4, SAE 80W-90 (typical recommendation)

Transmission Oil Capacity:

Approximately 1.2 Liters (refer to manual for exact quantity)

📐 Dimensions

Exterior

Length:

Approx. 2,045 mm

Width:

Approx. 750 mm

Height:

Approx. 1,090 mm

Wheelbase:

Approx. 1,380 mm

Weights

Dry Weight:

Approx. 147 kg

Wet Weight:

Approx. 164 kg (estimated with fluids)

Weight Distribution:

Refer to manual for specific weight distribution and handling characteristics.

🛡️ Safety Features

Ratings

Safety Standards:

Adheres to general motorcycle safety standards of the era. No formal crash test ratings for motorcycles.

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

Lighting:

Halogen headlight, taillight, brake lights, and turn signals for visibility.

Passive Features

Frame Construction:

Steel diamond frame providing structural integrity.

Tires:

Tubeless tires (typical for the period) for improved puncture resistance.

💡 Technology Features

Infotainment

Infotainment System:

N/A (basic motorcycle electronics of the era)

Instrumentation

Instrument Cluster:

Analog speedometer, tachometer, odometer, trip meter, and indicator lights for neutral, turn signals, oil pressure, and high beam.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 km or 6 months, whichever comes first (typical recommendation).

Air Filter Cleaning:

Every 4,000 km or 6 months (recommendation).

Spark Plug Replacement:

Every 12,000 km (typical recommendation for NGK CR9E or similar).

Chain Maintenance:

Lubricate and adjust chain every 1,000 km.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 motorcycle oil

Engine Oil Capacity:

1.8 Liters without filter change, 2.0 Liters with filter change (refer to manual for exact amount).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Carburetor Issues:

Potential for carburetor synchronization drift, sticky slides, or fuel delivery issues over time, requiring cleaning and tuning.

Electrical Connections:

Corrosion or looseness in electrical connectors can lead to intermittent faults.

Suspension Seals:

Front fork seal leaks can occur with age and mileage, necessitating seal replacement.

Cam Chain Tensioner:

The automatic cam chain tensioner can sometimes wear, leading to ticking noises from the engine.

📚 Vehicle History

Brand Heritage

Suzuki Legacy:

Suzuki has a long and storied history in motorcycle manufacturing, known for performance and reliability in various classes.

Model Evolution

Gsx Lineage:

The GSX designation signifies Suzuki's performance-oriented sportbikes. The GSX250F represented a popular entry-level sportbike of its era.

Competitors:

Competed with other 250cc sportbikes from manufacturers like Kawasaki (GPX250-R), Honda (CBR250RR), and Yamaha (FZR250).

Production

Production Period:

Produced during the early to mid-1990s.

Market Segment:

Sportbike, sport-touring segment.

🏆 Awards & Recognition

Recognitions

Awards:

No specific widely documented awards for this particular model year. Praised in its time for performance in its class.

Ratings

Review Ratings:

Generally well-regarded by contemporary motorcycle publications for its handling and engine characteristics.