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GSXR 600 2006/07 Factory Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Suzuki Model: GSXR600 Year: 2006-2007 Model Designation: K6/K7 Generation Product Type: Factory Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Supersport Motorcycle Target Audience:...
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类型: Motorcycle
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斯库: 540962
GSXR 600 2006/07 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSXR600
Year:
2006-2007
Model Designation:
K6/K7 Generation
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Supersport Motorcycle
Target Audience:
Enthusiasts, performance riders, DIY mechanics
Competitive Analysis
Key Competitors:
Yamaha R6, Kawasaki ZX-6R, Honda CBR600RR
Distinguishing Features Model:
Renowned for sharp handling, powerful engine, and rider feedback
Key Features
Manual Value Proposition:
Enables DIY repairs, saving significant costs on dealership service
Manual Utility:
Essential tool for maintaining peak performance and reliability
Content Accuracy:
Directly from Suzuki factory, ensuring factory-correct procedures
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete mechanical and electrical repair and maintenance
Diagnostic Coverage:
Troubleshooting guides for all systems
Page Count
Estimated Pages:
Extensive (typical Suzuki factory manuals are 500+ pages)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine disassembly, assembly, tuning, and component overhaul
Fuel System:
Fuel injection system, injectors, fuel pump, pressure regulator, throttle body
Ignition System:
Ignition coils, spark plugs, ECU control
Cooling System:
Radiator, water pump, thermostat, coolant flow diagrams
Exhaust System:
Muffler, catalytic converter (if applicable), header pipes
Transmission:
Gearbox internals, clutch operation, shift drum and fork inspection
Frame And Suspension:
Frame structure, front fork (USD), rear shock absorber, linkages, swingarm
Brakes:
Front and rear calipers, master cylinders, brake lines, bleeding procedures
Wheels And Tires:
Wheel bearing replacement, tire fitting, pressure specifications
Electrical System:
Wiring diagrams, lighting, battery, charging system, starter motor
Instrumentation:
Tachometer, speedometer, LCD display, sensor connections
Bodywork:
Fairings, seat removal, fuel tank replacement, minor body panel repairs
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment
Troubleshooting:
Diagnostic charts and flowcharts for common faults
Repair:
Step-by-step repair instructions for all major components
Overhaul:
Complete engine and transmission rebuild procedures
Specifications:
Detailed torque specifications for all fasteners
Measurements:
Dimensional measurements for critical engine and chassis components
Adjustments:
Valve clearance adjustment, idle speed, throttle cable adjustments
Technical Depth
Depth:
Comprehensive: From basic fluid changes to full engine rebuilds and electrical diagnostics
Diagnostic Capability:
Advanced diagnostic procedures and component testing
Visual Aids:
Includes diagrams, schematics, and high-quality pictures
Searchability:
Fully searchable text for quick information retrieval
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High resolution, no loss of quality when zooming
Digital Features:
Printable, zoomable, searchable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Displacement:
599 cc (36.6 cu in)
Bore X Stroke:
72.0 mm x 73.7 mm (2.83 in x 2.90 in)
Compression Ratio:
12.8:1
Performance
Horsepower Crank:
Approx. 123 hp (92 kW) @ 13,000 rpm (peak)
Torque Crank:
Approx. 68 Nm (50.2 lb-ft) @ 10,200 rpm (peak)
Fuel System
Fuel Delivery:
Fuel Injection (Suzuki Dual Throttle Valve - SDTV)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Lubrication
Oil Type:
SAE 10W-40 API SG or SH
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Detailed in manual, specific ratios for each gear
Final Drive:
RK525SMZ O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
2040 mm (80.3 in)
Overall Width:
720 mm (28.3 in)
Overall Height:
1105 mm (43.5 in)
Wheelbase:
1405 mm (55.3 in)
Weights
Dry Weight:
162 kg (357 lbs)
Curb Weight:
Approx. 187 kg (412 lbs) with all fluids
Fuel Tank Capacity:
17.0 L (4.5 US gal)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle specific safety standards apply)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Front calipers: Tokico radial-mount, 4-piston. Rear caliper: Nissin, 1-piston.
Suspension Features:
Fully adjustable front forks (preload, compression, rebound), fully adjustable rear shock absorber
Passive Features
Lighting:
Halogen headlights, LED tail light
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD display with analog tachometer
Efi System:
Suzuki Dual Throttle Valve (SDTV) electronic fuel injection system for improved throttle response and mid-range power.
Driver Assistance
Traction Control:
No
ABS:
Optional (check specific model configuration, but typically not standard)
Connectivity
Smartphone Integration:
No
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first
Air Filter Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed or every 12,000 km (7,500 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Chain Maintenance:
Clean and lubricate every 1,000 km (600 miles) or after riding in wet conditions
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Capacity:
3.4 L (3.6 US qt) without filter change; 3.6 L (3.8 US qt) with filter change
Coolant Type:
Suzuki Genuine High Performance Engine Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
Brake Fluid Type:
DOT 4
Fork Oil Type:
Suzuki S1 Fork Oil or equivalent (SAE 10)
Fork Oil Level:
153 mm (6.0 in) from the top of the inner tube with spring removed
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals
Potential Electrical Issues:
Rare instances of stator or regulator/rectifier failure under extreme conditions.
📚 Vehicle History
Brand Heritage
Brand History:
Suzuki has a long and storied history in motorcycle racing and production, known for performance-oriented machines.
Model Evolution
Gsxr Lineage:
The GSXR line represents Suzuki's commitment to lightweight, high-performance sportbikes. The 2006-2007 models were a significant redesign from the previous generation.
K6 K7 Updates:
This generation introduced a new chassis, updated engine management (SDTV), improved suspension, and a more aerodynamic fairing design.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The 2006-2007 GSXR600 was consistently praised by motorcycle journalists for its agile handling, powerful engine, and track-day capability.
Ratings
Owner Satisfaction:
Generally high among owners who appreciate its performance and reliability when properly maintained.
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