Suzuki King Quad 250 1987-1998 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 250 Generation Covered Years: 1987-1998 Codes Chassis Code Range: LT-F250 (early models may have slight variations, consult manual for specific VIN...

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类型: Atv

斯库: 81843

标签: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 Atv King Quad 250 Misc Motorcycles Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad 250

Generation

Covered Years:

1987-1998

Codes

Chassis Code Range:

LT-F250 (early models may have slight variations, consult manual for specific VIN checks)

👋 Introduction

Market Position

Atv Segment:

Entry-level to mid-range utility ATV.

Target Audience:

Recreational riders, farmers, and light industrial users seeking reliable and capable ATVs.

Competitive Analysis

Key Competitors:

Honda FourTrax 250, Yamaha Moto 4 250, Kawasaki Bayou 220/300.

Key Features

Engine Type:

Air-cooled, 4-stroke, SOHC

Transmission Type:

Automatic (CVT-like with torque converter and reduction gears)

Drive System:

Shaft drive, selectable 2WD/4WD (on some models).

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Drivetrain:

Suspension:

Brakes:

Electrical System:

Fuel System:

Cooling System:

Bodywork:

Troubleshooting:

Specifications:

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Primary Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Management:

Detailed diagnostics and repair for the CDI ignition system, carburetor assembly, and related sensors.

Transmission And Drivetrain:

Coverage includes the automatic transmission, drive shafts, differentials (front and rear), and CV joints.

Suspension And Steering:

Comprehensive information on front and rear suspension components, shock absorbers, steering system maintenance and repair.

Braking System:

Includes service procedures for hydraulic disc brakes (front and rear), brake fluid specifications, and caliper overhaul.

Electrical System:

Detailed wiring diagrams, component testing procedures for lights, ignition, charging system (stator, regulator/rectifier), starter motor, and battery maintenance.

Fuel And Exhaust:

Carburetor tuning, jetting, fuel tank and line maintenance, and exhaust system component inspection.

Cooling System:

Radiator service, fan operation, coolant specifications, and thermostat replacement.

Frame And Body:

Procedures for body panel removal, installation, frame inspection, and seat maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air), spark plug service, chain adjustment, and lubrication points.

Engine Overhaul:

Detailed steps for engine disassembly, inspection of internal components (piston, rings, cylinder, valves), and reassembly.

Transmission Repair:

Service procedures for the automatic transmission clutch, gear inspection, and lubrication.

Suspension And Steering Repair:

Replacement of ball joints, tie rod ends, wheel bearings, and shock absorber servicing.

Brake System Maintenance:

Bleeding the brake system, replacing brake pads and rotors, and caliper rebuilding.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, testing relays, fuses, and component continuity.

Carburetor Adjustment And Rebuild:

Step-by-step instructions for carburetor cleaning, jet replacement, float adjustment, and idle speed settings.

Troubleshooting Guides:

Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.

Technical Depth

Depth Of Coverage:

Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Capabilities:

Includes detailed diagnostic procedures, specifications, and troubleshooting flowcharts.

Rebuild Procedures:

Full rebuild instructions for major components like the engine and transmission.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text within the PDF document.

Print Quality

Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, SOHC, 2-valve

Displacement:

246 cc

Bore X Stroke:

66.0 mm x 72.0 mm

Compression Ratio:

9.2:1

Carburetor:

Mikuni VM24 (typically)

Performance

Horsepower:

Approximately 15-18 HP (estimated, depending on year and tuning)

Torque:

Approximately 13-15 lb-ft (estimated, depending on year and tuning)

Fuel System

Fuel Delivery:

Carbureted

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approx. 2.6 gallons (9.8 L)

🔧 Transmission

Standard

Type:

Automatic with torque converter and reduction gears (Hi/Lo range)

Optional

Optional Transmission:

N/A (only automatic offered for this model range)

Features

Drive Modes:

2WD / 4WD (selectable on many models, check manual for specific year variations)

Final Drive:

Shaft drive with enclosed gears and U-joints.

📐 Dimensions

Exterior

Length:

Approx. 78.1 inches (1985 mm)

Width:

Approx. 43.7 inches (1110 mm)

Height:

Approx. 43.5 inches (1105 mm)

Wheelbase:

Approx. 48.4 inches (1230 mm)

Weights

Dry Weight:

Approx. 485 lbs (220 kg)

Curb Weight:

Approx. 500+ lbs (227+ kg)

Ground Clearance:

Approx. 7.1 inches (180 mm)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI/SVIA standards for Class I ATVs (as applicable at the time of manufacture).

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

4Wd Capability:

Selectable 4WD enhances traction and stability in challenging terrain.

Passive Features

Chassis Design:

Sturdy frame and chassis designed for off-road durability and rider support.

Lighting:

Dual headlights and taillight for visibility.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This era of ATV did not feature integrated infotainment systems).

Driver Assistance

Driver Assistance Features:

N/A (Basic mechanical and electrical systems).

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles or 6 months, whichever comes first.

Oil Filter Replacement:

At every oil change.

Air Filter Cleaning/Replacement:

Clean every 300 miles, replace as needed (more frequently in dusty conditions).

Spark Plug Replacement:

Every 2,400 miles or 24 months.

Gear Oil Change:

Every 12 months or 1,200 miles for transmission and differential oil.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SE or SF (check manual for specific viscosity and API rating).

Engine Oil Capacity:

Approx. 1.7 US quarts (1.6 L) without filter change, 1.9 US quarts (1.8 L) with filter change.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Gear Oil Type:

API GL-5, SAE 80W-90 gear oil.

Known Issues

Carburetor Clogging:

Common issue with older carbureted vehicles, requiring regular cleaning and proper fuel storage.

Electrical Connector Corrosion:

Water and dirt ingress can lead to corrosion in electrical connectors, affecting lights, ignition, and charging.

Suspension Wear:

Ball joints, tie rod ends, and wheel bearings can wear out with heavy use, affecting steering and suspension performance.

Starter Motor Solenoid Failure:

Solenoids can fail due to age or moisture ingress, preventing the starter from engaging.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long-standing reputation for producing durable and capable ATVs, dating back to the pioneering models of the 1980s.

Model Evolution

King Quad Lineage:

The King Quad nameplate signifies Suzuki's commitment to larger displacement and more powerful utility ATVs. This 250 model served as an important step in that evolution.

Production

Manufacturing Location:

Primarily manufactured in Japan.

Production Span:

1987-1998, with minor updates and refinements throughout the years.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for this exact model may not be widely documented, Suzuki ATVs of this era were generally well-regarded for their reliability and value in the utility segment.

Ratings

Consumer Ratings:

Generally positive for durability and ease of maintenance among owners of that period.