Suzuki King Quad LT-A450XK8 2008 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: KingQuad LT-A450X Year: 2008 Model Code: LT-A450XK8 Vehicle Type: ATV (All-Terrain Vehicle) Category: Sport/Utility ATV 👋 Introduction Market Position Positioning: The Suzuki KingQuad...

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类型: Atv

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标签: 2008 Atv King Quad LT-A450XK8 Misc Motorcycles Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad LT-A450X

Year:

Model Code:

LT-A450XK8

Vehicle Type:

ATV (All-Terrain Vehicle)

Category:

Sport/Utility ATV

👋 Introduction

Market Position

Positioning:

The Suzuki KingQuad LT-A450X was positioned as a capable and versatile sport/utility ATV, offering a blend of performance for recreational riding and utility features for farm or work tasks.

Competitive Analysis

Competitors:

Competed with models from Yamaha (Grizzly), Polaris (Sportsman), Can-Am (Outlander/Renegade), and Honda (Rancher/Foreman).

Key Features

Engine Type:

Liquid-cooled, 4-stroke, DOHC, single-cylinder engine.

Transmission Type:

Automatic QuadMatic CVT with engine braking.

Drivetrain Selection:

Selectable 2WD/4WD with differential lock.

Suspension Setup:

Independent front and rear suspension for improved ride and handling.

Braking System:

Front and rear disc brakes.

Instrumentation:

Multi-function LCD meter with various indicators.

📋 Manual Details

Coverage Areas

Primary Coverage:

Suzuki KingQuad LT-A450XK8 2008

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul, diagnosis, disassembly, assembly, inspection

Engine Fuel System:

Fuel injection system, throttle body, fuel pump, injectors

Engine Lubrication:

Oil pump, oil passages, oil filter

Engine Cooling:

Radiator, fan, thermostat, coolant passages

Transmission:

Automatic transmission (CVT), gear cases, internal components, operation

Drivetrain:

Shafts, driveshafts, differential, wheel hubs, CV joints

Electrical System:

Ignition system, charging system, starting system, lighting, wiring diagrams

Electronic Control:

ECU, sensors, actuators, diagnostic codes

Suspension:

Front and rear suspension, shocks, control arms, bushings

Brakes:

Brake system, calipers, discs, master cylinder, hydraulic lines, bleeding procedures

Steering:

Steering column, tie rods, steering linkage, power steering system (if applicable)

Frame Chassis:

Frame inspection, welding, component mounting

Bodywork:

Plastics, body panels, seat, handlebars, fenders

Wheels Tires:

Tire pressure, wheel removal/installation, bearing maintenance

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, inspections

Troubleshooting:

Diagnostic procedures for all systems, fault codes

Repair Overhaul:

Complete disassembly and reassembly instructions for all major components

Engine Rebuild:

Piston, ring, cylinder, valve train, crankshaft, connecting rod procedures

Transmission Repair:

CVT belt inspection, clutch inspection, gear case overhaul

Electrical Diagnostics:

Fault finding for starting, charging, ignition, and accessories

Brake System Service:

Pad replacement, caliper service, bleeding, line inspection

Suspension Adjustment:

Shock absorber adjustment, bushing replacement

Torque Specifications:

Torque values for all critical fasteners

Special Tools:

Identification and usage of specialized tools

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics

Assumed Knowledge:

Assumes technician is fully conversant with general mechanical and electrical principles

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable text within PDF

Printable:

Typically printable

Print Quality

Quality:

Digital (Quality depends on original source scan)

Binding Type

Binding:

Not Applicable (PDF Download)

Paper Type

Paper:

Not Applicable (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, liquid-cooled, 4-valve, single-cylinder

Displacement:

449 cc

Bore X Stroke:

94.0 mm x 64.0 mm

Compression Ratio:

9.3:1

Fuel Delivery:

Fuel Injection (Suzuki PGM-FI)

Ignition System:

Electronic ignition (CDI)

Starter System:

Electric starter

Performance

Estimated Horsepower:

Approximately 30-33 HP (exact figure may vary)

Estimated Torque:

Approximately 28-30 lb-ft (exact figure may vary)

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

4.4 US gal (16.5 L)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with engine braking

Gear Selection:

Hi, Lo, Neutral, Reverse, Park

Features

Clutch Type:

Wet, multi-plate

Fluid Specification

Transmission Oil Type:

SAE 10W-40 API SG

Fluid Capacity

Transmission Oil Capacity:

2.5 L (with filter change)

📐 Dimensions

Exterior

Overall Length:

82.7 in (2100 mm)

Overall Width:

46.5 in (1180 mm)

Overall Height:

48.2 in (1225 mm)

Wheelbase:

50.6 in (1285 mm)

Ground Clearance:

10.2 in (260 mm)

Weights

Curb Weight:

604 lbs (274 kg)

Cargo

Front Rack Capacity:

44 lbs (20 kg)

Rear Rack Capacity:

176 lbs (80 kg)

Dimensions

Towing Capacity:

64.9 lbs (29.4 kg) - tongue weight / 1,000 lbs (454 kg) - trailer weight

Wheels Tires

Front Tire Size:

AT25 x 8-12

Rear Tire Size:

AT25 x 10-12

Wheel Bolt Pattern:

4 x 110 mm

🛡️ Safety Features

Ratings

Safety Certification:

ATVs are designed for trained riders. Always wear a helmet, eye protection, and protective clothing.

Active Features

Braking System:

Hydraulic disc brakes front and rear for strong stopping power.

Engine Braking:

Integrated engine braking through the CVT for controlled descents.

4Wd System:

Lockable front differential for maximum traction in challenging terrain.

Passive Features

Ergonomics:

Comfortable seating and handlebar position designed for rider control and comfort.

Lighting:

Dual 35W headlights and 70W auxiliary light for improved visibility.

💡 Technology Features

Infotainment

Instrument Cluster:

Multi-function LCD meter: speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, reverse indicator, engine warning lamp, oil level warning lamp, transmission indicator (H, L, N, R, P).

Driver Assistance

Engine Braking:

Standard feature via CVT.

Connectivity

Diagnostic Ports:

Features diagnostic capabilities through ECU for fault code retrieval.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months, whichever comes first.

Oil Filter Replacement:

Every 1000 km or 6 months.

Air Filter Cleaning:

Every 500 km or 3 months (more frequently in dusty conditions).

Spark Plug Inspection:

Every 1000 km or 6 months.

Valve Clearance Check:

Every 2000 km or 12 months.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG

Coolant:

Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant

Brake Fluid:

DOT 4

Gear Oil:

SAE 80 API GL-5 (for differential and final drive)

Known Issues

Cv Boot Wear:

Early wear on CV joint boots can occur due to exposure to elements; regular inspection and replacement are recommended.

Fuel Injector Clogging:

Potential for fuel injector clogging if fuel quality is poor or if debris enters the fuel system; use of fuel additives can help.

Electrical Connector Corrosion:

In wet or humid environments, electrical connectors can be susceptible to corrosion, leading to intermittent issues; thorough inspection and dielectric grease application are beneficial.

Maintenance Schedule

First Service:

Check engine oil, change oil filter, inspect air filter, check spark plug, inspect chain/drive shaft, inspect brakes, lubricate moving parts.

📚 Vehicle History

Brand Heritage

Heritage:

Suzuki has a long and successful history in powersports, particularly with its KingQuad line of ATVs, known for their reliability and performance.

Model Evolution

Kingquad Line:

The LT-A450X represented a significant update to Suzuki's ATV offerings, incorporating fuel injection and an independent rear suspension, building on the legacy of earlier KingQuad models.

Production

Manufacturing Location:

Primarily manufactured in Japan by Suzuki Motor Corporation.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The KingQuad line generally received positive reviews for its robust build quality, reliable engine, and capable suspension, establishing Suzuki as a strong contender in the ATV market.

Ratings

Review Highlights:

Often praised for its comfortable ride, smooth power delivery, and user-friendly 2WD/4WD system.