Suzuki King Quad LT-F300K2 LT-F300FK2 2002 Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Variant: LT-F300F / LT-F300FK2 Year: 2002 Codes Model Code: LT-F300FK2 👋 Introduction Market Position Segment: Mid-size Utility ATV Target User:...

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标签: 2002 Atv King Quad LT-F300FK2 King Quad LT-F300K2 Misc Motorcycles Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad

Model Variant:

LT-F300F / LT-F300FK2

Year:

Codes

Model Code:

LT-F300FK2

👋 Introduction

Market Position

Segment:

Mid-size Utility ATV

Target User:

Workhorse ATV for utility tasks, farming, hunting, and recreational trail riding.

Competitive Analysis

Key Competitors:

Honda FourTrax Foreman, Yamaha Kodiak, Kawasaki Bayou.

Key Features

Engine Type:

Reliable 4-stroke, liquid-cooled engine.

Drive System:

Shaft drive with selectable 4WD and locking front differential.

Transmission:

Automatic (CVT) with high/low range and reverse.

Suspension:

Independent front suspension and swingarm rear suspension for comfort and capability.

📋 Manual Details

Coverage Areas

Primary Coverage:

Suzuki King Quad LT-F300K2 LT-F300FK2

Secondary Coverage:

All sub-models and variations for the 2002 model year

Page Count

Total Pages:

Manual Type

Type:

Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Complete overhaul, assembly, disassembly, timing, lubrication, cooling.

Fuel System:

Carburetor tuning and rebuilding, fuel pump, fuel lines, fuel filter replacement.

Ignition System:

CDI unit, ignition coil, spark plug specifications, troubleshooting.

Transmission And Drivetrain:

Automatic transmission (CVT), drive shafts, propeller shafts, differentials, gear ratios, clutch operation.

Brakes:

Hydraulic brake system, disc brake service, brake pad replacement, fluid specifications, bleeding procedures.

Suspension:

Front and rear suspension components, shock absorbers, control arms, steering knuckle service, alignment.

Steering:

Steering column, tie rods, steering linkage, wheel alignment specifications.

Electrical System:

Wiring diagrams, lighting system, battery, starter motor, charging system (stator, rectifier/regulator), fuses, switches.

Frame And Bodywork:

Chassis inspection, body panel removal and installation, seat, handlebars, footpegs.

Cooling System:

Radiator, fan, coolant type and capacity, thermostat operation.

Exhaust System:

Muffler, exhaust pipe, gasket replacement, torque specifications.

Procedures Included

Maintenance Procedures:

Routine checks, oil changes, filter replacements, lubrication points, valve adjustments, spark plug checks.

Troubleshooting:

Diagnostic flowcharts, common problems and their solutions, electrical troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation across all systems.

Engine Rebuild:

Detailed instructions for complete engine disassembly, component inspection, and reassembly.

Electrical Diagnostics:

Testing components, interpreting wiring diagrams, fault finding for electrical issues.

Suspension Alignment:

Specifications and procedures for front-end alignment.

Carburetor Adjustment:

Idle speed, mixture screw, jetting information.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures and troubleshooting guides for complex issues.

Schematics Included:

Detailed wiring diagrams and exploded view diagrams for all major components.

📊 Manual Specifications

File Format

Format:

Searchable:

Likely searchable, typical for professionally produced service manuals.

Print Quality

Quality:

High-resolution scans, suitable for printing detailed diagrams and text.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 4-valve, liquid-cooled

Displacement:

280 cc (approx.)

Bore X Stroke:

72.0 mm x 68.6 mm (typical for this engine family)

Compression Ratio:

9.2:1 (typical)

Performance

Horsepower:

Approximately 19-20 HP (subject to tuning and altitude)

Torque:

Approximately 17-18 lb-ft (subject to tuning and altitude)

Fuel System

Carburetor:

Mikuni BSR33/1 (or similar 33mm constant velocity carb)

Fuel Type:

Unleaded gasoline (87 octane or higher)

Fuel Tank Capacity:

3.6 US gallons (13.5 Liters)

Lubrication

Oil Type:

Suzuki SJ10W40 4-stroke engine oil (or equivalent API SG, SF, SE)

Oil Capacity With Filter Change:

2.5 US quarts (2.4 Liters)

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with engine braking

Gear Selection:

High (H), Low (L), Neutral (N), Reverse (R)

Drive System:

Shaft Drive

Differential:

Locking Front Differential, Open Rear Differential

Features

Engine Braking:

Effective engine braking provided by the CVT system.

Transmission Fluid:

Suzuki Gear Oil SAE 80 API GL-5 (or equivalent)

Transmission Fluid Capacity:

0.22 US quarts (0.21 Liters)

📐 Dimensions

Exterior

Overall Length:

78.1 inches (1985 mm)

Overall Width:

42.9 inches (1090 mm)

Overall Height:

44.7 inches (1135 mm)

Wheelbase:

49.2 inches (1250 mm)

Ground Clearance:

8.7 inches (220 mm)

Weights

Dry Weight:

551 lbs (250 kg)

Curb Weight:

Approx. 578 lbs (262 kg)

Cargo

Front Rack Capacity:

33 lbs (15 kg)

Rear Rack Capacity:

66 lbs (30 kg)

Towing

Towing Capacity:

1000 lbs (454 kg)

Trailer Hitch:

Standard 1.25-inch receiver

🛡️ Safety Features

Ratings

Atv Safety Standards:

Conforms to ANSI Z357.1-2001 standards (as applicable for ATVs of this era).

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical disc brake on the rear drive shaft.

Passive Features

Lighting:

Dual 30W headlights, 5W taillight/stoplight.

Handlebars:

Dampened handlebars for reduced vibration.

Operator Station:

Ergonomic design with footwells and ample seating.

💡 Technology Features

Infotainment

Features:

N/A (Utility ATV, focus is on function not entertainment systems).

Driver Assistance

Features:

N/A (Basic utility vehicle, no electronic driver aids).

Connectivity

Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Initial Oil Change:

First oil change at 600 miles (1000 km) or 6 months.

Regular Oil Change:

Every 1,200 miles (2000 km) or 12 months.

Air Filter Cleaning:

Clean every 3 months or 1200 miles (2000 km), replace as needed.

Spark Plug Check:

Check and clean/gap every 1,200 miles (2000 km).

Valve Lash Adjustment:

Inspect and adjust every 2,400 miles (4000 km).

Fluid Specifications

Engine Oil Spec:

SJ 10W-40 API SG, SF, SE

Transmission Fluid Spec:

SAE 80 API GL-5 gear oil

Brake Fluid Spec:

DOT 3 or DOT 4 hydraulic brake fluid

Coolant Spec:

Ethylene glycol based antifreeze (50% mixture with distilled water)

Known Issues

Cv Boot Wear:

CV boots can be susceptible to tearing from debris; regular inspection and replacement are recommended.

Carburetor Cleaning:

Carburetors can sometimes become clogged with sediment or varnish, requiring periodic cleaning and adjustment.

Starter Solenoid:

Solenoid failure can prevent starting; the manual covers testing and replacement.

Suspension Bushings:

Bushings in the suspension and A-arms can wear over time, leading to play and rougher ride.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Heritage Focus:

Known for reliable and capable motorcycles and ATVs.

Model Evolution

King Quad Lineage:

The King Quad line is Suzuki's flagship utility ATV series, known for its ruggedness and performance.

Ltf300 Development:

The LT-F300F model was a significant entry in the mid-size utility ATV market, building on Suzuki's experience with smaller displacement ATVs.

Production

Production Period:

The LT-F300F was produced for several years, with the 2002 model being a representative example of its generation.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for the 2002 model may not be readily documented, the King Quad line has consistently been recognized for its durability and utility in the ATV market.