Category:
Mid-size Utility ATV
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders
Competitors:
Honda FourTrax, Yamaha Kodiak, Kawasaki Bayou, Polaris Sportsman
Atv Features:
Reliable, versatile, capable in various terrains, known for durability
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004
Estimated Pages:
Hundreds (exact count not specified, but implies comprehensive)
Type:
Service Repair Workshop Manual
Engine Systems:
Engine overhaul, disassembly, assembly, lubrication, cooling, fuel, exhaust, starting, ignition
Drivetrain Systems:
Transmission (automatic), final drive, driveshafts, differential, clutch
Chassis Systems:
Frame, suspension (front and rear), steering, wheels, tires
Braking Systems:
Hydraulic brake system, front and rear brakes, bleeding procedures
Electrical Systems:
Battery, charging system, lighting, ignition system, wiring diagrams, starter motor, fuses, relays
Body And Frame:
Body panels, seat, fenders, racks, handlebars, controls
Fuel And Emission Controls:
Carburetor tuning and overhaul, fuel tank, fuel lines
Maintenance Procedures:
Routine checks, oil changes, filter replacements, lubrication, spark plug replacement, air filter cleaning/replacement
Repair Procedures:
Component removal, installation, adjustment, and overhaul for all major systems
Troubleshooting:
Diagnostic charts, symptom analysis, common problems and solutions
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical values
Depth:
Comprehensive factory-level detail for mechanics and advanced DIY users
Rebuild Instructions:
Detailed instructions for complete engine and transmission rebuilds
Format Details:
Searchable PDF, allowing for quick navigation and keyword searching
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams
Binding:
N/A (Digital PDF Download)
Paper:
N/A (Digital PDF Download)
Engine Type:
4-stroke, SOHC, 4-valve, Single Cylinder
Engine Displacement:
280cc
Bore X Stroke:
72.0 mm x 68.6 mm
Cooling System:
Liquid-cooled
Ignition System:
Electronic Ignition (CDI)
Starting System:
Electric Start
Horsepower Estimate:
Approx. 18-20 HP (exact figures often not officially published for ATVs)
Torque Estimate:
Approx. 16-18 lb-ft (exact figures often not officially published for ATVs)
Fuel Delivery:
Carburetor (Mikuni BST40 or similar)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 3.2 US gal (12 Liters)
Transmission Type:
Automatic (Torque Converter) with Hi/Lo Range
Drive System:
Shaft Drive (4WD)
Gear Selection:
Forward, Neutral, Reverse
Transmission Fluid Type:
Refer to manual (typically API GL-4 or GL-5 gear oil for final drive/differential, Automatic Transmission Fluid for torque converter)
Infotainment System:
N/A (Basic utility ATV, no complex infotainment)
Driver Assistance Features:
N/A (Basic utility ATV, no advanced driver assistance)
Connectivity Features:
N/A
Headlight Type:
Dual Halogen Headlights
Dashboard Features:
Speedometer, odometer, trip meter, neutral indicator, reverse indicator, 2WD/4WD indicator
Engine Oil Change Interval:
Refer to manual (typically every 1000 km / 6 months, or more frequently based on usage)
Air Filter Cleaning:
Refer to manual (recommend cleaning every 500 km or as needed, especially in dusty conditions)
Spark Plug Replacement:
Refer to manual (typical interval around 4000 km or annually)
Valve Clearance Check:
Refer to manual (critical for performance and engine longevity, usually around 1000-2000 km initial check, then further intervals)
Engine Oil Type:
SAE 10W-40 API SG or higher (check manual for specific viscosity and API rating)
Engine Oil Capacity:
Approx. 2.0 US qt (1.9 Liters) without filter change, 2.2 US qt (2.1 Liters) with filter change
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Common Wear Items:
Brake pads, tires, drive belts (if applicable to specific variants), carburetor jets
Carburetor Cleaning:
Carburetors can require periodic cleaning and adjustment to maintain optimal performance, especially if fuel quality varies or fuel is left in the system for extended periods.
Starter Motor Brushes:
Wear on starter motor brushes can be a concern over time, requiring replacement.
Suspension Bushings:
Rubber suspension bushings can degrade with age and use, leading to play and reduced handling.
