Market Segment:
High-performance utility ATV (All-Terrain Vehicle)
Target Audience:
Off-road enthusiasts, farmers, hunters, recreational riders requiring a robust and capable ATV.
Key Competitors:
Polaris Sportsman, Honda FourTrax/Rancher, Yamaha Grizzly, Kawasaki Brute Force.
Vehicle Features:
Suzuki's advanced fuel injection (EFI) system (later models), rugged chassis, independent suspension, powerful engine, selectable 4WD, powerful disc brakes.
Value:
Provides DIY mechanics and owners with factory-level information to maintain, troubleshoot, and repair their KingQuad 450, saving on costly professional service.
Replacement Policy:
Free replacement offered if the manual is lost.
Engine:
Complete disassembly, inspection, repair, and reassembly of the 450cc engine (including cylinder head, piston, crankshaft, camshaft, valves, lubrication system, cooling system).
Fuel System:
Carburetor (Mikuni BSR36) tuning, cleaning, rebuilding, jetting specifications, fuel pump operation, fuel tank, fuel lines.
Transmission:
Automatic transmission (CVT), torque converter, primary and secondary clutch operation, gear shifting mechanism, reverse gear, drive shaft, propeller shaft, differential.
Drivetrain:
4WD system operation, electronic engagement, front differential, rear differential, axles, CV joints, wheel hubs.
Suspension:
Front A-arm suspension, rear swingarm suspension, shock absorbers, springs, linkage systems, adjustment procedures, wheel alignment.
Brakes:
Hydraulic disc brakes (front and rear), brake calipers, brake pads, brake lines, master cylinders, parking brake, bleeding procedures.
Electrical System:
Ignition system (CDI, spark plug), starting system (electric start, starter motor), charging system (stator, regulator/rectifier), battery, lighting (headlights, taillights, brake lights), fuses, wiring diagrams, switches.
Bodywork:
Frame inspection, plastic body panels, fenders, seat, handlebars, racks, mounting procedures.
Maintenance:
Scheduled maintenance, oil changes, filter replacements (oil, air), spark plug maintenance, lubrication points, coolant flush, brake fluid change, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common problems (e.g., no spark, engine misfires, starting issues, electrical faults, transmission problems), error code interpretation.
Repair:
Detailed step-by-step instructions for component repair, replacement, and adjustment across all covered systems.
Rebuild:
Complete engine teardown and rebuild procedures, transmission overhaul, differential rebuild.
Installation:
Guidance on installation of common replacement parts and accessories.
Depth:
Comprehensive: Covers everything from basic routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and specifications.
Visuals:
Includes numerous photographs, illustrations, and part diagrams to aid in identification and procedure execution.
Specifications:
Detailed torque specifications for all critical fasteners, engine clearances, fluid capacities, and component measurements.
Engine Type:
4-stroke, Liquid-cooled, DOHC, Single Cylinder
Displacement:
449 cc (27.4 cu. in.)
Bore X Stroke:
94.0 mm x 81.0 mm (3.70 in. x 3.19 in.)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled with fan
Horsepower:
Approximately 28-30 HP (figures vary slightly by year and test conditions)
Torque:
Approximately 27-29 lb-ft (figures vary slightly by year and test conditions)
Fuel Delivery:
Carburetor (Mikuni BSR36) for 2007-2008 models; Electronic Fuel Injection (EFI) for 2009-2010 models (check specific model year for exact configuration).
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition System:
Electronic ignition (CDI)
Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified
Oil Capacity:
Approx. 2.1 L (2.2 US qt) with filter change
Atv Safety Standards:
Designed to meet ANSI standards for recreational off-highway vehicles.
Braking System:
Hydraulic disc brakes front and rear, front and rear brake levers, thumb throttle, parking brake.
Drivetrain Control:
Selectable 4WD with locking differential for enhanced traction.
Frame Construction:
Durable tubular steel frame.
Lighting:
Dual headlights, taillight/stoplight for visibility.
Ergonomics:
Comfortable seating position, handlebar design for control.
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Oil Filter Replacement:
Every 100 hours or 12 months.
Air Filter Cleaning:
Every 20 hours or monthly; replace as needed.
Spark Plug Inspection:
Every 100 hours or 6 months.
Valve Clearance Check:
Every 100 hours or 12 months.
Engine Oil:
SAE 10W-40 API SG or higher, JASO MA
Coolant:
Ethylene glycol-based antifreeze (50% solution with distilled water)
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Final Drive Gear Oil:
API GL-5 Gear Oil SAE 80W-90
Common Wear Items:
CV boots, brake pads, tires, drive belts (CVT).
Potential Problems:
Carburetor jetting issues (early models), occasional electrical connector corrosion in wet environments, drive clutch wear with heavy use.