Product Offering:
Comprehensive factory service manual equivalent to dealer-issued documentation.
Manual Advantage:
Provides professional-level repair information for DIY mechanics and enthusiasts.
Ease Of Use:
Designed to be simple to use with clear instructions and diagrams.
Completeness Of Information:
Covers every part of the vehicle for comprehensive maintenance and repair.
Engine System:
Complete engine overhaul, including carburetor, ignition, cooling, and lubrication.
Drivetrain System:
Shaft drive, differential gears, and rear axle assembly.
Fuel System:
Fuel tank, fuel pump, fuel lines, and carburetor (Mikuni BSR32).
Lubrication System:
Engine oil system, oil pump, oil filter, and lubrication points.
Chassis System:
Frame, suspension (front and rear), steering, wheels, and tires.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, and instrumentation.
General Information:
Vehicle identification, safety precautions, general maintenance guidelines, and workshop tips.
Periodic Maintenance:
Scheduled maintenance checks, lubrication, fluid changes, and component inspections.
Engine Repair:
Detailed step-by-step procedures for engine disassembly, inspection, reassembly, and troubleshooting.
Drivetrain Repair:
Maintenance and repair of the shaft drive, differential, and associated components.
Suspension Steering Repair:
Adjustment and repair of front and rear suspension, steering knuckles, and tie rods.
Brake System Service:
Inspection, adjustment, and replacement of brake pads, rotors, and fluid.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, including starter, ignition, and charging system issues.
Diagnostic Capabilities:
Advanced diagnostics and troubleshooting for all major vehicle systems.
Repair Complexity:
Covers procedures from basic maintenance to complete engine and drivetrain rebuilds.
Diagrams Illustrations:
Detailed step-by-step diagrams and illustrations for all workshop procedures.
PDF Features:
Searchable text, zoom in/out functionality, bookmark integration (if applicable).
Printability:
Designed for clear printing of text and diagrams.
Digital Binding:
N/A (Digital Format)
Digital Paper Emulation:
N/A (Digital Format)
Required Software:
Adobe PDF Reader, WinZip or equivalent decompression utility.
Operating Systems:
Compatible with all versions of Windows and macOS.
Engine Type:
4-Stroke, SOHC, 2-Valve, Air-Cooled
Bore X Stroke:
72.0 mm x 68.6 mm
Horsepower Estimated:
Approx. 18-20 HP (This is an estimate, manual will have exact figures)
Torque Estimated:
Approx. 16-18 lb-ft (This is an estimate, manual will have exact figures)
Carburetor Model:
Mikuni BSR32
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
3.2 US gal (12 L)
Engine Oil Type:
SAE 10W-40 API SG or SH
Engine Oil Capacity With Filter:
1.9 US qt (1.8 L)
Transmission Type:
Automatic (Suzuki's QT system)
Drive System:
2WD/4WD shaft drive with differential lock
Gearbox Description:
Continuously Variable Transmission (CVT) with High/Low range and Reverse.
Final Drive Fluid Type:
SAE 80 API GL-4 Hypoid Gear Oil
Final Drive Fluid Capacity:
0.3 US qt (0.3 L)
Instrumentation:
Digital odometer, trip meter, hour meter, fuel gauge, neutral indicator, reverse indicator, 2WD/4WD indicator, engine warning lamp.
Differential Lock:
Electronically selectable 2WD/4WD with differential lock for enhanced traction.
Charging Port:
Accessory power outlet (DC 12V) available (manual will detail wiring).
Engine Oil Change Interval:
Every 2,000 km or 6 months (Refer to manual for exact intervals)
Air Filter Cleaning Interval:
Every 1,000 km or 3 months (More frequently in dusty conditions)
Spark Plug Replacement Interval:
Every 4,000 km or 24 months (Manual will specify type and gap)
Brake Fluid Type:
DOT 3 or DOT 4
Coolant Type:
Mixture of antifreeze and water (50/50) (Manual will specify type)
Common Wear Items:
CVT belt, brake pads, wheel bearings, and tie rod ends (refer to manual for specific diagnostics).
Electrical Component Checks:
Regular inspection of charging system (stator and regulator/rectifier) is recommended.
Engine Bolt Torque:
Comprehensive torque specifications provided for all critical engine components.
Chassis Bolt Torque:
Detailed torque values for suspension, steering, and frame components.
