Positioning:
Positioned as the 'BEST ATV Service Manual' for the specified model years, offering comprehensive coverage.
Differentiation:
Claims to be a meticulously matched, collected, and confirmed set, differentiating from generic multi-year manuals. Emphasizes quality and accuracy over quantity of years covered if no changes exist.
Feature 1:
Bundled Service and Owner's Manuals.
Feature 2:
Detailed procedures with pictures.
Feature 3:
Exploded parts diagrams.
Feature 4:
Comprehensive troubleshooting and electrical diagnostics.
Feature 5:
Searchable and printable PDF format.
Engine:
Complete overhaul, disassembly, assembly, valve jobs, tuning.
Transmission:
Clutch, gearbox, final drive, maintenance, and repair.
Suspension:
Front and rear suspension, shock absorbers, control arms, adjustment procedures.
Brakes:
Hydraulic system, caliper, master cylinder, pad replacement, bleeding procedures.
Electrical System:
Wiring diagrams, troubleshooting, ignition system, lighting, charging system, starter.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter replacement.
Cooling System:
Radiator, fan, thermostat, coolant flush and fill procedures.
Chassis And Frame:
Frame inspection, component mounting, basic structural checks.
Bodywork And Plastics:
Panel removal, installation, care, and minor repair.
Wheels And Tires:
Tire pressure, wear inspection, wheel bearing maintenance, tire replacement.
Basic Maintenance:
Oil changes, filter replacements, lubrication, inspections.
Troubleshooting:
Diagnostic charts, symptom-based problem solving, electrical issue diagnosis.
Engine Rebuild:
Complete engine disassembly, inspection, parts replacement, and reassembly.
Valve Adjustment:
Detailed procedure for checking and adjusting valve clearances.
Transmission Service:
Gearbox disassembly, clutch inspection, fluid changes.
Suspension Repair:
Replacement of wear items, shock absorber servicing.
Brake Maintenance:
Brake pad replacement, rotor inspection, hydraulic system bleeding.
Electrical Diagnostics:
Use of wiring diagrams, testing components, identifying shorts and opens.
Depth Of Coverage:
Comprehensive, from basic maintenance to full engine rebuilds and complex electrical troubleshooting.
Detail Level:
Detailed procedures with accompanying pictures and step-by-step instructions.
Diagrams:
Includes exploded parts diagrams for component identification and assembly.
Scope:
Covers servicing 'Wheel to Wheel'.
Engine Type:
4-stroke, Single Cylinder, DOHC, 4-valve, Liquid-cooled
Displacement:
448 cc (27.3 cu. in.)
Bore X Stroke:
94.0 mm x 82.0 mm (3.70 in. x 3.23 in.)
Compression Ratio:
9.3 : 1
Fuel Delivery:
Suzuki Fuel Injection (SDTV - Suzuki Dual Throttle Valve)
Recommended Fuel:
Unleaded gasoline
Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified
Oil Capacity With Filter Change:
3.2 L (3.3 US qt)
Ignition System:
Electronic ignition (CDI)
Cooling Method:
Liquid-cooled
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 1,000 km (600 miles) or 6 months (more frequently in dusty conditions).
Spark Plug Replacement:
Refer to manual for specific interval, typically around 6,000 km (3,700 miles) or annually.
Valve Clearance Check:
Every 2,000 km (1,200 miles) or 12 months.
Engine Oil Grade:
SAE 10W-40 API SG or higher, JASO MA certified
Coolant Type:
Suzuki Super Long Life Coolant or equivalent (50/50 mix of ethylene glycol and de-ionized water).
Brake Fluid Type:
DOT 4 brake fluid.
Common Wear Items:
Common ATV wear items include brake pads, tires, suspension bushings, and drive belts. The manual will provide specific wear limits and replacement procedures.
Drive Belt Maintenance:
The CVT drive belt is a critical component; the manual will detail inspection and replacement procedures, as well as potential issues related to belt slippage or breakage.
Electrical Connections:
Corrosion on electrical connectors, especially in off-road environments, can lead to intermittent issues. The manual's electrical troubleshooting section is vital.