2009 Suzuki LT-A500XP LT-A500XPZ Kingquad Service Repair Manual

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类型: Atv

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标签: 2009 ATV King Quad Models LT-A500XP LT-A500XPZ Powersports Suzuki

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Description

This manual covers the 2009 All-Terrain Vehicles (ATVs). The Kingquad line is recognized for its robust performance and independent rear suspension, positioning it in the high-performance utility/sport ATV segment. Known for its comfortable rider experience and capability, this ATV is well-suited for both demanding work tasks and recreational riding, competing effectively with other 500cc-750cc class ATVs. The heritage in powersports, particularly with its evolving Kingquad ATV offerings, underscores a commitment to reliable and performance-oriented vehicles. This comprehensive 624-page Factory Service Repair Manual provides in-depth technical information for service personnel and advanced enthusiasts. It details maintenance procedures, troubleshooting guides, and technical specifications across all major vehicle systems, including the engine, driveline, transmission, suspension, brakes, steering, and body/accessories. The manual offers step-by-step disassembly, inspection, and assembly instructions, along with diagnostic charts for common and complex issues. Its purpose is to assist owners and technicians in maintaining and repairing the 2009 All-Terrain Vehicles, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Kingquad LT-A500XP

Model Variant:

LT-A500XPZ

Year:

Model Codes:

LT-A500XPK9, LT-A500XPZK9

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Segment:

High-performance utility/sport ATV segment.

Competitive Analysis

Competitors:

Competes with other 500cc-750cc class ATVs from brands like Yamaha (Grizzly), Honda (Foreman/Rancher), Can-Am (Outlander), and Polaris (Sportsman).

Key Features

Distinction:

Known for its robust performance, independent rear suspension (IRS), and a comfortable rider experience, making it suitable for both work and recreational riding.

📋 Manual Details

Coverage Areas

Covered Models:

2009 Suzuki LT-A500XP, LT-A500XPZ Kingquad

Page Count

Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete service, maintenance, and troubleshooting for the engine system.

Driveline:

Detailed coverage of the driveline and axle systems.

Transmission:

Comprehensive service information for the transmission/transaxle.

Suspension:

In-depth coverage of the suspension system.

Brake:

Complete service and repair procedures for the braking system.

Steering:

Detailed instructions for the steering system.

Body Accessories:

Service information for the body and accessories.

Procedures Included

Disassembly:

Step-by-step disassembly instructions for all major components.

Inspection:

Detailed inspection procedures for wear, damage, and proper function.

Assembly:

Comprehensive assembly instructions with torque specifications.

Maintenance:

Routine maintenance procedures and schedules.

Troubleshooting:

Diagnostic charts and troubleshooting guides for common and complex issues.

Technical Depth

Depth:

Aimed at service personnel, offering in-depth technical information suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Readability:

High Quality PDF with searchable text (typical for factory manuals).

Print Quality

Printability:

All pages are printable.

Binding Type

Format Delivery:

Instant Download (Digital)

Paper Type

Physical Format:

Not Applicable (Digital Download)

Compatibility

Operating Systems:

Compatible with All Versions of Windows, Mac, and Linux.

Requirements

Software Requirements:

Adobe PDF Reader required.

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, Single Cylinder, DOHC, 4-Valve

Displacement:

493 cc

Bore X Stroke:

94.0 mm x 87.4 mm

Cooling System:

Liquid-cooled

Ignition:

Electronic ignition (CDI)

Performance

Horsepower Estimate:

Approximately 30-33 HP (varies by specific tuning and region, manual will have exact figures).

Fuel System

Induction:

Electronic Fuel Injection (EFI) for precise fuel delivery and throttle response.

Lubrication

Oil Type Specification:

API SG+, SAE 10W-40 (Specific Suzuki oil grades may be recommended in the manual).

Engine Management

ECU Diagnosis:

Manual will provide diagnostic codes and procedures for ECU-related issues.

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with Engine Brake

Features

Drive Modes:

Selectable 2WD/4WD with front differential lock.

Transmission Fluid

Fluid Type:

Suzuki recommends specific CVT fluid or equivalent (refer to manual for exact part number/specification).

Fluid Capacity:

Capacity specifications will be detailed in the manual (typically around 1.5-2.0 liters for CVT).

📐 Dimensions

Exterior

Overall Length:

Approx. 83.1 inches (2110 mm)

Overall Width:

Approx. 47.8 inches (1215 mm)

Overall Height:

Approx. 48.2 inches (1225 mm)

Weights

Curb Weight:

Approx. 646 lbs (293 kg)

Towing Capacity:

1,047 lbs (475 kg)

Dimensions

Ground Clearance:

Approx. 9.8 inches (250 mm)

Cargo

Rack Capacity Front:

99 lbs (45 kg)

Rack Capacity Rear:

176 lbs (80 kg)

🛡️ Safety Features

Ratings

Design Standards:

Complies with ANSI/SVIA standards for recreational ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear, with engine braking via CVT.

4Wd System:

Torque-sensing front differential for enhanced traction.

Passive Features

Ergonomics:

Designed for rider comfort and control with ample legroom and a well-positioned handlebar.

Lighting

Headlights:

Dual halogen headlights with a powerful LED taillight/brake light.

💡 Technology Features

Infotainment

Display:

Digital instrument cluster displaying speed, RPM, odometer, fuel level, 2WD/4WD mode, gear indicator, and warning lights.

Driver Assistance

Traction Control:

Automatic front differential lock engages when wheel slippage is detected.

Connectivity

Charging Port:

Accessory outlet (cigarette lighter type) for charging devices (capacity typically 12V/10A).

🔧 Maintenance

Service Intervals

Oil Change:

Initial: 10 hours/1 month; Subsequent: 100 hours/6 months or as specified in manual (refer to manual for precise intervals).

Air Filter Cleaning:

Inspect every 50 hours, clean/replace as needed. Critical for EFI systems.

Spark Plug Replacement:

Refer to manual for recommended replacement interval (typically 100-150 hours).

Fluid Specifications

Coolant Type:

Suzuki recommends a high-quality ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water (refer to manual for specific type and capacity).

Brake Fluid:

DOT 3 or DOT 4 brake fluid (confirm with manual).

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, wheel bearings are common wear items requiring periodic inspection and replacement.

Efi Performance:

While generally reliable, EFI systems can be sensitive to fuel quality and require clean air filters for optimal performance. Manual provides diagnostic steps.

Torque Specs

Engine Bolts:

The manual will contain comprehensive torque specifications for all critical engine fasteners, essential for proper assembly and preventing leaks or failures.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Suzuki has a long-standing reputation in the powersports industry, known for reliable and performance-oriented vehicles, including a history of successful ATVs.

Model Evolution

Kingquad Lineage:

The Kingquad line has been a staple in Suzuki's ATV offerings, consistently evolving with technological advancements like fuel injection and improved suspension systems.

Production

Assembly Location:

Typically assembled in Japan or through Suzuki's global manufacturing network.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The Kingquad line is generally well-regarded within the ATV community for its durability, capability, and value proposition. Specific awards may vary by year and publication.