Engine Mechanical:
Comprehensive coverage of cylinder head, cylinder, piston, crankshaft, connecting rod, camshaft, valves, timing system, and more.
Engine Management:
Details on fuel injection system (EFI), ignition system, sensors (TPS, MAP, IAT, O2), ECU diagnostics.
Cooling System:
Radiator, fan, thermostat, coolant flow, water pump specifications and service.
Lubrication System:
Oil pump, oil filter, oil pressure specifications, oil change procedures.
Transmission Clutch:
Automatic transmission (CVT) operation, gear ratios, belt inspection/replacement, clutch operation and service.
Drive Shaft Axles:
Front and rear drive shafts, CV joints, differentials, maintenance and repair.
Suspension System:
Front A-arms, rear swingarm, shock absorbers (gas-charged, adjustable), spring preload, damping adjustments.
Steering System:
Handlebar assembly, steering shaft, tie rods, wheel alignment specifications.
Braking System:
Front and rear hydraulic disc brakes, brake pad replacement, brake fluid type and bleeding procedures, master cylinder, calipers.
Electrical System Charging:
Stator, rectifier/regulator, battery specifications, charging system testing.
Electrical System Ignition:
Ignition coil, spark plug type and gap, CDI unit, ignition timing.
Electrical System Lighting:
Headlights, taillight, brake light, wiring diagrams for all lighting components.
Electrical System Accessories:
Winch wiring (if applicable), instrument panel, switches, horn.
Fuel System Tank:
Fuel tank capacity, fuel pump, fuel filter replacement, fuel line maintenance.
Fuel System Efi:
Throttle body cleaning, injector maintenance, pressure regulator testing.
Exhaust System:
Muffler, exhaust pipe inspection and replacement, exhaust gasket details.
Wheels Tires:
Tire pressure specifications, wheel bolt torque, tire size recommendations.
Frame Chassis:
Frame inspection for damage, component mounting points.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, cleaning, and reassembly, including torque specifications for critical components.
Transmission Service:
CVT belt inspection, tension adjustment, replacement procedures, and transmission fluid change intervals and specifications.
Suspension Adjustment:
Instructions for adjusting front and rear shock absorbers for preload and damping based on riding conditions.
Brake System Maintenance:
Brake pad replacement, caliper service, brake fluid bleeding, and master cylinder inspection.
Electrical Diagnostics:
Troubleshooting procedures for starting system, charging system, ignition system, and lighting system using multimeter and wiring diagrams.
Fuel System Troubleshooting:
Diagnosing fuel delivery issues, injector problems, and EFI system faults.
Routine Maintenance Schedule:
Recommended service intervals for oil changes, filter replacements, spark plugs, drive belts, and general inspections.
Troubleshooting Guides:
Systematic approaches to diagnosing common problems and their solutions.
Wheel Alignment:
Specifications and procedures for checking and adjusting front-end alignment.
Depth:
Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds, including diagnostic procedures.
Engine Oil Change:
Every 1000 km or 12 months, whichever comes first. (Consult manual for specific conditions)
Air Filter Cleaning:
Every 500 km or 6 months, or more frequently in dusty conditions.
Spark Plug Inspection:
Every 1000 km or 12 months.
Brake Fluid Change:
Every 2 years or as needed based on fluid condition.
Cv Belt Inspection:
Every 1000 km or 12 months.
Engine Oil Type:
SAE 10W-40 API SG or higher (e.g., Suzuki recommends Motul 5100 10W-40)
Engine Oil Capacity:
2.2 L (2.3 US qt.) without filter change; 2.4 L (2.5 US qt.) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze coolant with distilled water (50/50 mix recommended).
Final Drive Oil Type:
SAE 80 API GL-4 hypoid gear oil
Common Wear Items:
CVT belt wear, front differential seal leaks, starter motor reliability can be a concern with heavy use.
Efi System:
EFI system is generally reliable, but sensor maintenance and proper fuel quality are important.
