Atv Segment:
Mid-size utility ATV, targeting recreational riders and light agricultural use.
Competitors:
Polaris Sportsman 400/500, Arctic Cat 400/500, Yamaha Grizzly 450, Honda Rancher/Foreman 400/500.
Engine Type:
Liquid-cooled, SOHC, 4-valve, single-cylinder engine.
Drivetrain:
Automatic transmission (CVT) with Hi/Lo range and Reverse, selectable 2WD/4WD.
Suspension:
Independent front suspension, Swingarm rear suspension.
Braking:
Hydraulic disc brakes front and rear.
Engine Service:
Disassembly, inspection, assembly, tuning, timing, cooling system, lubrication system.
Fuel System Service:
Carburetor overhaul (if applicable), fuel injection system diagnostics and repair, fuel pump, fuel lines, fuel tank.
Drivetrain Service:
Transmission overhaul, clutch service, drive shaft maintenance, differentials (front and rear), wheel hubs.
Suspension Service:
Front and rear suspension component inspection, replacement, adjustment, shock absorbers, control arms, steering components.
Braking System Service:
Hydraulic system diagnostics, caliper service, brake pad replacement, rotor inspection, brake line repair.
Electrical System Service:
Wiring diagrams, ignition system troubleshooting, starting system, charging system, lighting, fuses, relays, battery service.
Body And Frame Service:
Body panel removal/installation, frame inspection, seat service, rack and pinion system.
Cooling System Service:
Radiator inspection and repair, fan operation, coolant types and replacement.
Lubrication System Service:
Oil change procedures, filter replacement, lubrication points, oil type specifications.
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug service, chain adjustment (if applicable), fluid level checks.
Troubleshooting Guides:
Systematic diagnostic procedures for common problems, fault code interpretation (if applicable).
Engine Rebuilding:
Detailed instructions for engine teardown, component measurement, part replacement, and reassembly.
Transmission Overhaul:
Step-by-step guide for transmission disassembly, inspection, repair, and reassembly.
Electrical Diagnostics:
Testing of electrical components, troubleshooting wiring issues using diagrams.
Suspension And Steering Repair:
Alignment procedures, ball joint replacement, tie rod end service.
Brake System Repair:
Bleeding procedures, caliper seal replacement, master cylinder service.
Carburetor Adjustment And Rebuild:
Detailed instructions for cleaning, rebuilding, and tuning carburetors.
Body Panel Replacement:
Guidance on removing and installing fenders, plastics, and other body components.
Diagnostic Capability:
Advanced diagnostics for engine, electrical, and drivetrain systems.
Repair Scope:
From minor adjustments and part replacements to complete engine and transmission rebuilds.
Specification Detail:
Includes critical torque specifications, clearances, tolerances, and fluid types.
Wiring Diagrams:
Comprehensive electrical schematics for easy troubleshooting.
Visual Aids:
Likely includes diagrams, illustrations, and exploded views to aid in understanding procedures.
Overall Length:
Approx. 82.3 inches (2090 mm)
Overall Width:
Approx. 46.1 inches (1170 mm)
Overall Height:
Approx. 47.4 inches (1205 mm)
Wheelbase:
Approx. 50.2 inches (1275 mm)
Dry Weight:
Approx. 573 lbs (260 kg)
Ground Clearance:
Approx. 10.1 inches (255 mm)
Front Rack Capacity:
Typically around 66 lbs (30 kg)
Rear Rack Capacity:
Typically around 132 lbs (60 kg)
Towing Capacity:
Typically around 600 lbs (272 kg)
Tire Size Front:
AT25 x 8-12
Tire Size Rear:
AT25 x 10-12
Wheel Bolt Pattern:
Standard Suzuki ATV pattern, typically 4x110mm.
Engine Oil Change:
Every 3000 km or 12 months, whichever comes first (or as specified by manual).
Air Filter Cleaning:
Every 600 km or 3 months, or more frequently in dusty conditions.
Spark Plug Replacement:
Check at 1000 km, replace as needed (specific interval in manual).
Valve Clearance Check:
Every 6000 km or 24 months.
Engine Oil Type:
SAE 10W-40 API SG or higher, or a specific Suzuki recommended ATV oil.
Engine Oil Capacity:
Approx. 2.1 L (2.2 US qt.) with filter change.
Coolant Type:
Suzuki Super Long Life Coolant or equivalent antifreeze/coolant, a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Brake pads, tires, suspension bushings, drive belts (CVT), wheel bearings.
Potential Engine Concerns:
Overheating if cooling system is neglected, carburetor jetting issues in varied altitudes or fuel quality.
Transmission Considerations:
CVT belt wear is normal; replacement based on mileage and condition. Proper fluid maintenance is crucial.
