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Suzuki LT80L Quad Runner 1990 Workshop Service Repair Manual

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$16.99
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$16.99
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The 1990 Suzuki LT80L Quad Runner is a versatile all-terrain vehicle (ATV) designed for recreational riding and entry into off-road activities. As a popular youth model, it embodies Suzuki's heritage...
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类型: Atv
厂商:
斯库: 70094
Suzuki LT80L Quad Runner 1990 Workshop Service Repair ManualSuzuki LT80L Quad Runner 1990 Workshop Service Repair ManualSuzuki LT80L Quad Runner 1990 Workshop Service Repair Manual
The 1990 Suzuki LT80L Quad Runner is a versatile all-terrain vehicle (ATV) designed for recreational riding and entry into off-road activities. As a popular youth model, it embodies Suzuki's heritage of producing reliable and performance-oriented vehicles. This 79 cc, 2-stroke, air-cooled ATV features an automatic continuously variable transmission (CVT) with a single-speed forward and reverse gear system, and is driven by a chain to the rear axle. Its robust engineering ensures durability for its intended use, making it a trusted choice for young riders and enthusiasts. This factory service manual provides comprehensive workshop repair and maintenance guidance for the Suzuki LT80L Quad Runner. It covers all major systems, including detailed procedures for engine disassembly, assembly, and tuning, as well as fuel, ignition, cooling, transmission, drivetrain, suspension, braking, electrical, steering, and body/frame systems. The manual includes routine maintenance, troubleshooting diagnostics, and overhaul instructions, offering factory-level accuracy with specific torque specifications and clearances. It serves as an essential resource for owners, independent repair shops, and mechanics to ensure the proper upkeep and repair of this classic ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT80L Quad Runner
Year:
1990
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
LT80L
👋 Introduction
Market Position
Target User:
Owners, independent repair shops, mechanics specializing in ATVs
Purpose:
To provide comprehensive guidance for maintaining, diagnosing, and repairing the Suzuki LT80L Quad Runner
Competitive Analysis
Value Proposition:
Offers factory-level accuracy and detail for DIY or professional repairs, crucial for this age of vehicle
Key Features
Comprehensiveness:
Covers all major systems and procedures required for complete vehicle service
Official Source:
Complete official full factory service repair manual
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Pages:
Hundreds (as stated in description, specific count not provided)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Disassembly, inspection, assembly, tuning, troubleshooting
Fuel System:
Carburetor, fuel lines, fuel tank servicing
Ignition System:
CDI, spark plug, ignition timing
Cooling System:
Air-cooling system inspection and maintenance
Transmission System:
Automatic transmission (CVT), clutch, gear reduction servicing
Drivetrain:
Chain drive, rear axle, sprocket maintenance
Suspension System:
Front and rear suspension, shock absorbers, control arms
Braking System:
Front and rear drum brake systems, brake cable adjustment and maintenance
Electrical System:
Wiring diagrams, battery, lighting system, starter system
Steering System:
Handlebars, steering linkage, tie rods, wheel alignment
Body And Frame:
Frame inspection, plastic body panels, seat, fenders
Procedures Included
Maintenance:
Routine checks, lubrication, adjustments, filter replacement
Troubleshooting:
Diagnostic charts for common issues, fault finding
Repair:
Step-by-step instructions for component replacement and repair
Overhaul:
Complete engine and transmission overhaul procedures
Disassembly Assembly:
Detailed instructions for taking apart and reassembling major components
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to major overhauls
Detail Level:
Factory-level detail with torque specifications, clearances, and diagrams
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable, common for factory PDF manuals
Print Quality
Printability:
Printable in its entirety or select sections
Binding Type
Binding Type:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, air-cooled
Displacement:
79 cc
Bore X Stroke:
48.0 mm x 44.0 mm
Compression Ratio:
6.5:1
Spark Plug Type:
NGK BR9ES or equivalent
Performance
Horsepower:
Approximately 5.6 HP @ 6500 RPM (Estimate, factory spec not provided)
Torque:
N/A (Estimate, factory spec not provided)
Fuel System
Carburetor Model:
Mikuni VM16SH
Fuel Type:
Unleaded gasoline
Fuel Mixture:
20:1 (Gasoline: 2-stroke oil, specific oil type recommended in manual)
Lubrication
2-Stroke Oil Type:
API TC certified 2-stroke engine oil (specific grade recommended in manual)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Gear Reduction:
Single speed with reverse
Features
Drive System:
Chain drive to rear axle
📐 Dimensions
Exterior
Overall Length:
1440 mm (56.7 in)
Overall Width:
845 mm (33.3 in)
Overall Height:
905 mm (35.6 in)
Wheelbase:
970 mm (38.2 in)
Weights
Dry Weight:
92 kg (203 lbs)
Curb Weight:
N/A (Estimate, typically slightly higher than dry weight)
Cargo
Front Rack Capacity:
N/A (Not typically equipped with a front rack)
Rear Rack Capacity:
N/A (Not typically equipped with a rear rack)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subjected to traditional automotive crash testing)
Active Features
Braking Type:
Drum brakes, front and rear
Parking Brake:
Handlebar lever activated
Passive Features
Lighting:
Headlight, taillight/brake light
Throttle Limiter:
Adjustable throttle stop for speed limitation (often user-adjustable)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational vehicle, no infotainment system)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 100 hours of operation or annually (refer to manual for exact specification)
Air Filter Cleaning:
Inspect and clean every 20 hours of operation or as needed in dusty conditions
Spark Plug Replacement:
Inspect every 100 hours, replace as needed
Chain Lubrication:
Lubricate every 10 hours of operation or after riding in wet conditions
Fluid Specifications
Transmission Oil Type:
Suzuki recommends specific gear oil or SAE 80 gear oil (refer to manual for exact type and capacity)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)
2 Stroke Oil Mix:
20:1 ratio of unleaded gasoline to high-quality 2-stroke oil (API TC certified)
Known Issues
Common Problems:
Carburetor clogging, ignition system issues, worn clutch components, starter motor issues, aging electrical connectors.
Common Problems Detail:
The 2-stroke engine can be sensitive to fuel quality and proper oil mixing. Overheating due to poor airflow can also be an issue.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki is a long-standing manufacturer of motorcycles and ATVs, known for reliable and performance-oriented vehicles.
Model Evolution
Positioning:
The LT80 was a popular entry-level youth ATV, designed for recreational riding and entry into off-road sports.
Predecessors:
Successor to earlier smaller displacement Suzuki ATVs, predecessors include models like the LT50.
Successors:
The LT80 was eventually succeeded by models like the LT-Z90 and LT-A90, which featured larger engines and modern designs.
Production
Production Years:
1987-2006 (LT80 model range)
Manufacturing Location:
Japan (Typical for Suzuki vehicles of this era)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model are not widely documented, focus was on market segment popularity)
Ratings
Consumer Ratings:
Generally well-regarded by its target audience for reliability and ease of use in its class.
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