Engine Mechanical:
Complete overhaul, rebuild, diagnosis, and repair of the 700cc engine.
Fuel System:
Carburetor (if applicable for initial models) or Fuel Injection System diagnosis, cleaning, and repair.
Ignition System:
Ignition coil, spark plug, CDI unit, and timing diagnosis and repair.
Transmission Drivetrain:
Automatic transmission (CVT), clutch, drive shafts, differentials (front and rear), and 4WD system.
Suspension Steering:
Front and rear suspension components, shocks, springs, steering linkage, and steering column.
Braking System:
Hydraulic brake systems (front and rear discs), master cylinders, calipers, brake lines, and parking brake.
Electrical System:
Wiring diagrams, battery, starter motor, alternator/generator, lighting system, instrumentation, and accessory circuits.
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, and thermostat.
Exhaust System:
Exhaust manifold, pipes, muffler, and catalytic converter (if applicable).
Chassis Frame:
Frame inspection, repair, and component mounting.
Bodywork Plastics:
Body panel removal, installation, repair, and plastic trim components.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, chain adjustment, and general inspection.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common and complex issues, fault code interpretation (if applicable).
Engine Repair:
Top-end rebuild (cylinder head, valves), bottom-end rebuild (crankshaft, pistons), seal replacement, and gasket service.
Transmission Rebuild:
CVT belt replacement, clutch pack service, and differential overhaul.
Electrical Component Replacement:
Starter, alternator, ignition components, lighting, and sensor replacement.
Suspension Component Replacement:
Shock absorber, ball joint, tie rod end, and bearing replacement.
Brake System Service:
Brake pad and rotor replacement, caliper service, and brake fluid bleeding.
Tire Wheel Service:
Tire mounting/dismounting, wheel balancing, and lug nut torque specifications.
Special Tool Usage:
Identification and usage of specialized tools required for specific procedures.
Diagnostic Capability:
Advanced diagnostic procedures, including electrical testing and component performance checks.
Repair Scope:
Comprehensive 'A-Z' coverage from basic maintenance to full component rebuilds and restoration.
Illustrations Diagrams:
High-quality photos, illustrations, and detailed diagrams for clarity.
Specification Data:
Detailed technical specifications, tolerances, torque values, and fluid capacities.
Engine Type:
4-stroke, SOHC, V-Twin, Liquid-Cooled
Displacement:
695 cc (42.4 cu. in.)
Bore X Stroke:
81.0 mm x 68.0 mm (3.19 in. x 2.68 in.)
Horsepower Estimate:
Approximately 50 HP (exact figures may vary by year/tuning, manual will detail specific dyno data/ranges).
Torque Estimate:
Approximately 45 lb-ft (exact figures may vary, manual will detail specific dyno data/ranges).
Fuel Delivery:
Early models may have Keihin Carburetors (e.g., CVK36 dual), later models might feature Electronic Fuel Injection (EFI) depending on specific regional variants and model year updates. Manual will specify for applicable model.
Fuel Type:
Unleaded gasoline, minimum Octane Rating 87 (AKI).
Oil Type:
Suzuki recommends SAE 10W-40 API SG or higher. Manual will list precise Suzuki specifications and alternatives.
Oil Capacity:
Approx. 2.4 L (2.5 US qt) without filter change, 2.6 L (2.7 US qt) with filter change. Manual will provide exact capacity with dipstick/sight glass procedures.
Overall Length:
Approx. 2,050 mm (80.7 in.)
Overall Width:
Approx. 1,170 mm (46.1 in.)
Overall Height:
Approx. 1,230 mm (48.4 in.)
Wheelbase:
Approx. 1,285 mm (50.6 in.)
Ground Clearance:
Approx. 260 mm (10.2 in.)
Dry Weight:
Approx. 277 kg (610 lbs)
Curb Weight:
Approx. 295 kg (650 lbs) (Estimate, actual may vary)
Front Rack Capacity:
Approx. 45 kg (100 lbs)
Rear Rack Capacity:
Approx. 85 kg (187 lbs)
Towing Capacity:
Approx. 1,050 kg (2,315 lbs)
Seat Height:
Approx. 935 mm (36.8 in.)
Engine Oil Change:
Every 3,000 km (1,800 miles) or 12 months. Manual will provide precise intervals based on usage conditions.
Air Filter Cleaning:
Every 1,000 km (600 miles) or 6 months. More frequently in dusty conditions. Manual will detail cleaning and replacement procedures.
Spark Plug Inspection:
Every 3,000 km (1,800 miles).
Cv Belt Inspection:
Every 6,000 km (3,600 miles) or 24 months. Manual will detail inspection and replacement.
Brake Fluid Check:
Every 6,000 km (3,600 miles) or 12 months. Manual will specify replacement interval.
Engine Oil:
SAE 10W-40 API SG or higher (refer to manual for specific Suzuki grades).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water). Manual will specify Suzuki coolant part number.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the recommended type and Suzuki part number.
Cv Belt Wear:
As with many CVTs, belt wear is a common maintenance item. Manual will guide on inspection and replacement.
Cooling System Leaks:
Potential for leaks at hoses or seals due to age/vibration. Manual provides diagnostic procedures.
4Wd Engagement Issues:
Can sometimes be related to faulty sensors or actuator issues, detailed in the manual's electrical/drivetrain sections.