Suzuki PV50 1987 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: PV50 Year: 1987 Vehicle Type: Moped / Scooter Codes Chassis Code: PV50 👋 Introduction Market Position Segment: Lightweight, entry-level scooter market segment. Target...

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类型: Motorcycle

斯库: 197503

标签: 1987 Motorcycle Motorcycles PV50 Suzuki

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Year:

Vehicle Type:

Moped / Scooter

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Lightweight, entry-level scooter market segment.

Target Audience:

Commuters, younger riders, and those seeking economical personal transportation.

Competitive Analysis

Competitors:

Competed with similar models from Honda (e.g., Aero 50), Yamaha (e.g., Jog), and various other Japanese and European manufacturers.

Key Features

Feature 1:

Compact and lightweight design for easy maneuverability.

Feature 2:

Simple operation and user-friendly controls.

Feature 3:

Economical fuel consumption.

Feature 4:

Reliable Suzuki engineering.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair, maintenance, and technical procedures for the 1987 Suzuki PV50.

Secondary Coverage:

Troubleshooting, adjustments, and specifications.

Page Count

Estimated Pages:

Varies by specific publication, typically 150-250 pages for a factory service manual of this era.

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Likely printed, but digital formats (PDF) are common for historical manuals.

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, assembly, inspection, adjustment, and repair of the engine and its components.

Fuel System:

Carburetor servicing, fuel tank, fuel lines, and fuel filter maintenance.

Ignition System:

Ignition coil, spark plug, CDI unit, and timing checks.

Cooling System:

Air-cooled engine thermal management, cooling fins inspection.

Transmission:

Automatic transmission (CVT or similar), clutch, and drive system servicing.

Frame And Suspension:

Front forks, rear shock absorbers, swingarm, and steering system.

Brakes:

Front and rear brake systems (likely drum brakes), brake lever, cables, and adjustment.

Electrical System:

Wiring diagrams, lighting, horn, battery, charging system (stator/generator), and starter system (if applicable).

Bodywork And Trim:

Panel removal, installation, and related trim components.

Wheels And Tires:

Wheel maintenance, tire inspection, and replacement.

Procedures Included

Maintenance:

Scheduled maintenance tasks, lubrication, filter changes, and general upkeep.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common issues.

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Adjustments:

Specific procedures for adjusting brakes, clutch, throttle, idle speed, and ignition timing.

Specifications:

Torque values, clearances, fluid types, electrical values, and dimensional data.

Wiring Diagrams:

Detailed electrical schematics for troubleshooting and repairs.

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls.

User Level:

Suitable for both professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

PDF (if digital), typically searchable and printable.

Print Quality

Print Quality:

High-quality scans or original prints with clear diagrams and text.

Binding Type

Binding:

Typically bound (stapled, spiral-bound, or hardcover) for printed versions.

Paper Type

Paper Type:

Durable paper suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, air-cooled, single-cylinder

Displacement:

49 cc (approximately)

Bore X Stroke:

Specific dimensions would be detailed in the manual (e.g., 39.0 mm x 41.5 mm).

Compression Ratio:

Details in manual (typically around 7.0:1 for this era).

Carburetion:

Mikuni VM10 or similar small-bore carburetor.

Lubrication:

Pre-mix or Autolube (oil injection system) - manual will specify.

Performance

Horsepower:

Typically around 5-7 HP, depending on tuning and specific market regulations.

Torque:

Low-end torque optimized for urban use.

Fuel System

Fuel Type:

Unleaded gasoline (recommendation in manual).

Fuel Octane Rating:

Manual will specify (likely 87 AKI / 91 RON).

Fuel Tank Capacity:

Approximately 3.0 - 4.0 liters (0.8 - 1.1 US gallons).

🔧 Transmission

Standard

Transmission Type:

Automatic (Continuously Variable Transmission - CVT)

Drive Type:

V-belt drive

Optional

Optional Transmission:

N/A for this model.

Features

Clutch Type:

Centrifugal automatic clutch.

Gear Reduction:

Integrated into the CVT and final drive unit.

📐 Dimensions

Exterior

Length:

Approx. 1600-1700 mm (63-67 inches).

Width:

Approx. 600-700 mm (24-28 inches).

Height:

Approx. 950-1050 mm (37-41 inches).

Wheelbase:

Approx. 1150-1200 mm (45-47 inches).

Ground Clearance:

Details in manual, typically around 100-120 mm (4-5 inches).

Weights

Dry Weight:

Approx. 65-75 kg (143-165 lbs).

Curb Weight:

Details in manual, includes all necessary fluids.

Max Load Capacity:

Details in manual, typically for rider and light cargo.

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet safety regulations applicable in its market of sale (e.g., DOT, ECE).

Active Features

Brakes:

Independent front and rear brake systems for control.

Lighting:

Headlight, taillight, brake light, and turn signals for visibility.

Passive Features

Frame Construction:

Steel frame designed for stability and rider support.

Tire Design:

Tires designed for good grip on paved surfaces.

💡 Technology Features

Infotainment

Infotainment System:

N/A (basic scooter with analog instrumentation).

Driver Assistance

Driver Assistance Features:

N/A (basic scooter).

Connectivity

Connectivity Options:

N/A (basic scooter).

Instrumentation

Dashboard Features:

Analog speedometer, odometer, fuel gauge (if equipped), indicator lights (turn signals, neutral, high beam).

🔧 Maintenance

Service Intervals

Oil Change Engine:

Refer to manual; typically every 1,000-2,000 km for 2-strokes if oil injection is used, or check level regularly if premix.

Air Filter Cleaning:

Recommended every 500-1,000 km, depending on operating conditions.

Spark Plug Replacement:

Typically every 3,000-5,000 km, or as per manual recommendation.

Brake Adjustment:

Check and adjust at every 1,000 km service.

Transmission Oil Check:

Check final drive oil level and condition periodically as per manual.

Fluid Specifications

2 Stroke Oil Type:

API TC or JASO FD certified 2-stroke motorcycle oil (for autolube systems or premix).

Final Drive Oil Type:

Suzuki recommends specific gear oil for the final drive unit; consult manual for exact specification (e.g., SAE 80 or 90 GL-4).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid for hydraulic systems (if applicable, though PV50 likely uses cable-actuated drums).

Known Issues

Common Wear Items:

V-belt wear, carburetor jet clogging, spark plug fouling, battery aging, and brake shoe wear.

Potential Problems:

Age-related issues such as carburetor gumming, fuel line degradation, and electrical connection corrosion are common.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Suzuki Motor Corporation is a Japanese multinational corporation known for its broad range of motorcycles, automobiles, and marine engines.

Model Evolution

Pv Series Context:

The PV50 was part of Suzuki's lineup of smaller displacement scooters aimed at accessibility and urban mobility.

Production

Production Period:

The PV50 was produced in the mid to late 1980s, with 1987 being a specific model year.

Manufacturing Origin:

Likely manufactured in Japan or other Suzuki production facilities.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the PV50 are not widely documented, Suzuki scooters of this era were recognized for reliability and value in the entry-level market.

Ratings

Consumer Satisfaction:

General consumer satisfaction for similar Suzuki models from the period was typically high due to their simplicity and durability.