Suzuki Quad Runner 250 1987 - 1998 Factory Service Repair Manual Download PDF

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The Suzuki Quad Runner 250, produced from 1987 to 1998, represents the first generation of this capable utility ATV, identified by the LT-F250 model designation. Known for its robust chassis,...

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类型: Atv

斯库: 48735

标签: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 ATV Ozark Models Powersports Quad Runner 250 Suzuki

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Description

The Suzuki Quad Runner 250, produced from 1987 to 1998, represents the first generation of this capable utility ATV, identified by the LT-F250 model designation. Known for its robust chassis, dependable four-stroke engine, and the flexibility of selectable 2WD/4WD on applicable models, the Quad Runner 250 was designed to be a versatile companion for both recreational adventures and light-duty work. Its engineering quality, reliability, and reputation for durable off-road vehicles made it a strong contender in its market segment, competing with similar utility ATVs from other major manufacturers. Key features include dual halogen headlights and an LED taillight, contributing to its practical functionality. This comprehensive Factory Service Repair Manual provides detailed information for the maintenance, repair, and refurbishment of the Suzuki Quad Runner 250 (1987-1998). Covering a vast array of systems including the engine, transmission, fuel and exhaust, electrical, suspension, brakes, and body, this 472-page manual offers step-by-step instructions and diagnostic procedures. It is an essential resource for owners and technicians alike, aiming to assist with everything from routine tune-ups and lubrication to complex component overhauls and troubleshooting common issues. The manual's technical depth and clear illustrations make it suitable for all skill levels seeking to maintain or restore their vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Quad Runner 250

Model Years Covered:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Generation

Generation Identifier:

First Generation (LT-F250)

👋 Introduction

Market Position

Market Position:

The Suzuki Quad Runner 250 (LT-F250) was positioned as a versatile, reliable, and capable utility ATV, appealing to a broad range of recreational and light-duty work users.

Competitive Analysis

Competitive Analysis:

Competed with similarly sized utility ATVs from manufacturers like Honda (e.g., TRX250), Yamaha (e.g., Wolverine 250), and Kawasaki (e.g., Bayou 220/250) during its production run.

Key Features

Key Features:

Robust chassis, dependable engine, selectable 2WD/4WD (on applicable models), comfortable seating, and Suzuki's reputation for durability.

📋 Manual Details

Coverage Areas

Coverage Areas:

Comprehensive repair, rebuild, refurbishment, restoration, diagnostics, troubleshooting, maintenance, tuning, and procedures for the Suzuki Quad Runner 250 (1987-1998).

Page Count

Page Count:

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Completeness

Completeness:

Full factory service manual covering all aspects of repair and maintenance.

📖 Manual Coverage

Systems Covered

Systems Covered:

General Information, Troubleshooting, Lubrication, Maintenance & Tune-up, Engine Top End, Engine Lower End, Clutch, Transmission & Shift Mechanism, Fuel & Exhaust Systems, Electrical System, Front Suspension & Steering, Front Drive Mechanism (Four Wheel Drive), Rear Suspension, Rear Axle & Final Drive, Brakes, Body, Wiring Diagrams.

Procedures Included

Procedures Included:

Repair, Rebuild, Refurbish, Restore, Diagnostic procedures, Repair procedures, Maintenance schedule, Maintenance procedures, Troubleshooting common issues, Engine component overhaul, Clutch service, Transmission servicing, Fuel system cleaning and adjustment, Electrical system diagnostics, Suspension alignment, Steering system repair, Drive axle service, Brake system maintenance and repair, Body panel repair, Wiring harness inspection and repair.

Technical Depth

Technical Depth:

Detailed illustrations, step-by-step instructions, covering all diagnostic and repair procedures. Suitable for both novice DIY mechanics and experienced technicians.

Diagnostic Tools

Diagnostic Tools Required:

Standard hand tools, torque wrench, multimeter, feeler gauges, compression tester, specialized Suzuki tools (as noted in manual).

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Quality, Printable with no restriction

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Software Requirements:

Adobe PDF Reader (recommended) or any PDF reader, WinRar (if manual is archived).

Delivery

Delivery:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, single-cylinder

Displacement:

249cc (15.2 cu. in.)

Performance

Bore X Stroke:

72.0 mm x 61.2 mm (approximate, subject to specific year/variant)

Compression Ratio:

9.2:1 (approximate, subject to specific year/variant)

Fuel System

Carburetion:

Mikuni VM26SS (or similar Keihin/Mikuni carburetors)

Cooling System

Cooling Method:

Air-cooled

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Lubrication System

Lubrication Type:

Wet sump

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Optional

Automatic Transmission:

None offered for this model

Features

Clutch Type:

Wet multi-plate

Drivetrain

Drive System:

Shaft drive, selectable 2WD/4WD

Gear Ratios

Gear Ratios:

Specific gear ratios are detailed within the manual for each gear.

📐 Dimensions

Exterior

Overall Length:

1,950 mm (76.8 in) (approximate, subject to specific year/variant)

Overall Width:

1,055 mm (41.5 in) (approximate, subject to specific year/variant)

Overall Height:

1,125 mm (44.3 in) (approximate, subject to specific year/variant)

Weights

Dry Weight:

218 kg (481 lbs) (approximate, subject to specific year/variant)

Ground Clearance:

175 mm (6.9 in) (approximate, subject to specific year/variant)

Cargo

Front Rack Capacity:

20 kg (44 lbs) (approximate)

Rear Rack Capacity:

40 kg (88 lbs) (approximate)

Towing

Towing Capacity:

Not specified for highway towing, but designed for moderate load hauling.

Wheelbase

Wheelbase:

1,215 mm (47.8 in) (approximate, subject to specific year/variant)

Wheels Tires

Front Tire Size:

AT 25x8-12 (common size, verify specific model year)

Rear Tire Size:

AT 25x10-12 (common size, verify specific model year)

Wheel Bolt Pattern:

5x110mm (typical for Suzuki ATVs of this era, verify in manual)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (ATVs are typically not rated by organizations like NHTSA or IIHS in the same way as passenger vehicles)

Active Features

Active Safety Features:

Disc brakes (front and rear), reliable braking system, stable chassis design.

Passive Features

Passive Safety Features:

Handlebar guards, sturdy frame construction, textured footwells.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic utility ATV, no electronic infotainment systems)

Driver Assistance

Driver Assistance Features:

N/A (Basic utility ATV, no electronic driver assistance systems)

Connectivity

Connectivity Features:

N/A (Basic utility ATV, no electronic connectivity)

Lighting

Headlights:

Dual Halogen headlights

Taillight:

LED taillight/brake light

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months (refer to manual for specific details and oil type)

Spark Plug Replacement:

Refer to tune-up schedule in manual (typically every 3,000-5,000 km)

Air Filter Cleaning:

Check and clean every 500 km (300 miles), replace as needed.

Fluid Specifications

Engine Oil Type:

SAE 10W-30 API SE, SF, or SG (verify specific viscosity based on ambient temperature as per manual)

Gear Oil Type:

API GL-4 SAE 80W or 90 (for transmission and final drive, check manual for specifics)

Coolant Type:

N/A (Air-cooled engine)

Brake Fluid Type:

DOT 3 (verify specific type from manual)

Known Issues

Known Issues:

Carburetor gumming due to fuel sitting, occasional electrical connector corrosion, normal wear and tear on suspension components, potential clutch wear over time. Manual addresses troubleshooting for all these.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Suzuki has a long-standing reputation for producing reliable and capable off-road vehicles, including motorcycles and ATVs, known for their engineering and durability.

Model Evolution

Model Evolution:

The LT-F250 Quad Runner was part of Suzuki's initial foray into the ATV market, evolving from earlier models to offer features like shaft drive and improved suspension. It laid the groundwork for subsequent Suzuki utility ATV designs.

Production

Production Years:

1987-1998 (for the models covered by this manual)

Manufacturing Location:

Japan (Suzuki Motor Corporation)

🏆 Awards & Recognition

Recognitions

Recognitions:

N/A (Specific awards for this model are not prominently documented, but Suzuki ATVs generally received recognition for reliability and value.)