Suzuki Quad Runner 250 King Quad 280 ATV Complete Workshop Service Repair Manual 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998

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This manual covers the Suzuki Quad Runner 250, also known as the King Quad 250/280, with model designation LT-F250 and chassis code range LT-F250 to LT-F250PF. Produced from 1987 to...

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类型: Atv

斯库: 86507

标签: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 ATV King Quad 280 King Quad Models Powersports Quad Runner 250 Suzuki

产品多属性

Description

This manual covers the Suzuki Quad Runner 250, also known as the King Quad 250/280, with model designation LT-F250 and chassis code range LT-F250 to LT-F250PF. Produced from 1987 to 1998, this versatile ATV was designed for recreational riding and light utility tasks, offering a reliable single-cylinder engine, robust chassis, and user-friendly operation. Its distinctive attributes, including a comfortable riding position and capable performance, made it a strong competitor in the entry-level to mid-range utility ATV market during its production years. This comprehensive workshop service repair manual provides detailed information for all models, engines, trim levels, and transmission types within the 1987-1998 production range. It covers essential maintenance procedures, in-depth repair instructions for all major systems including engine, transmission, drivetrain, chassis, suspension, steering, brakes, and electrical systems. Additionally, the manual includes troubleshooting guides, diagnostic procedures, and critical technical specifications, empowering owners and technicians to effectively maintain and repair their Suzuki Quad Runner 250 King Quad.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Quad Runner 250 King Quad

Model Designation:

LT-F250

Common Nickname:

King Quad 250/280

Generation

Generation Start Year:

Generation End Year:

Codes

Chassis Code Range:

LT-F250 to LT-F250PF (approx.)

👋 Introduction

Market Position

Market Segment:

Entry-level to mid-range utility ATVs, popular for recreational riding and light work.

Competitive Analysis

Key Competitors:

Honda FourTrax, Yamaha Moto-4, Kawasaki Bayou, Polaris Trail Boss (during the respective production years).

Key Features

Distinctive Attributes:

Reliable single-cylinder engine, robust chassis, capable 4WD (on King Quad models), comfortable seating position, user-friendly operation.

Manual Value Proposition

Diy Savings:

Enables owners to perform routine maintenance and complex repairs, significantly reducing dealership labor costs.

Accessibility:

Downloadable format provides instant access and allows printing of specific sections for use in the workshop or garage.

📋 Manual Details

Coverage Areas

Coverage Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Model Variants Covered:

All models, engines, trim levels, and transmission types within the specified years.

Page Count

Estimated Page Count:

Likely 400-700 pages (typical for comprehensive workshop manuals covering multiple years).

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, inspection, diagnostics, cooling system, lubrication system, fuel system (carburetion), ignition system, exhaust system, starting system, charging system (alternator/stator).

Transmission Drivetrain Systems:

Transmission operation, disassembly, assembly, lubrication, clutch operation and service, drive shaft, differential, final drive, 4WD system (if applicable to specific models within the range).

Chassis Suspension Steering:

Frame inspection and repair, front suspension (A-arms, shocks, steering knuckles), rear suspension (swingarm, shocks), steering system (handlebars, tie rods, steering shaft), wheels and tires, wheel bearings.

Braking Systems:

Front and rear brake system operation, brake pad replacement, brake caliper service, brake fluid replacement, brake line inspection, brake lever/pedal adjustment.

Electrical Systems:

Wiring diagrams, lighting system (headlights, taillights, indicators), ignition switch, battery, fuses, relays, instrument cluster, starter motor, alternator, CDI unit, troubleshooting electrical faults.

Bodywork Plastics:

Fender removal and installation, seat removal, fuel tank removal and installation, body panel repairs and replacement.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve clearance adjustment, chain adjustment (if applicable), battery maintenance, lubrication points.

Repair Procedures:

Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component troubleshooting and replacement, carburetor tuning and repair.

Troubleshooting Diagnostics:

Step-by-step diagnostic guides for common issues, error code interpretation (if applicable), symptom-based troubleshooting charts.

Technical Specifications:

Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, timing specifications.

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Likely yes, if the PDF is properly created from scanned original documents.

Print Quality

Print Quality:

High quality, suitable for printing individual pages or entire sections.

Binding Type

Binding Type:

N/A (Digital download, printable)

Paper Type

Paper Type:

N/A (Digital download, printable on user's choice of paper)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, single-cylinder

Displacement:

249cc (for the 250 designation, later variants might have slight variations or be referred to as 280 due to marketing or minor engine tweaks).

Performance

Horsepower Estimate:

Approximately 16-20 HP (varies slightly by year and specific tune).

Torque Estimate:

Approximately 14-16 lb-ft (varies slightly).

Fuel System

Carburetor Type:

Mikuni (typically VM series, e.g., VM32SS or similar).

Cooling System

Cooling Method:

Air-cooled (some later models might have oil cooling enhancements).

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Oil Specifications

Engine Oil Type:

API SE, SF, SG or higher, SAE 10W-40 or 10W-50 (consult manual for exact spec).

Oil Capacities

Engine Oil Capacity:

Approximately 1.5 - 1.8 Liters (1.6 - 1.9 US Quarts) with filter change (verify in manual).

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch (or semi-automatic).

Optional

Transmission Variants:

Some models might have offered a low-range gear or different gear ratios depending on trim. Check specific year/model.

Features

Drive System:

2WD or selectable 4WD (King Quad models).

Fluid Specifications

Transmission Oil Type:

API GL-4 SAE 80W-90 Gear Oil (check manual for specific Suzuki recommendation).

Fluid Capacities

Transmission Oil Capacity:

Approx. 0.6 - 0.8 Liters (0.6 - 0.85 US Quarts) (verify in manual).

📐 Dimensions

Exterior

Length:

Approx. 74.2 - 77.0 inches (1885 - 1955 mm) (varies by year and specific model).

Width:

Approx. 41.3 - 42.7 inches (1050 - 1085 mm) (varies by year and specific model).

Height:

Approx. 42.7 - 45.5 inches (1085 - 1155 mm) (varies by year and specific model).

Weights

Dry Weight:

Approx. 430 - 470 lbs (195 - 213 kg) (varies by year and specific model).

Gross Vehicle Weight Rating Gvwr:

Check manual; typically around 800-900 lbs.

Wheels Tires

Front Tire Size:

Typically 25x8-12 or 25x8-11.

Rear Tire Size:

Typically 25x10-12 or 25x10-11.

Wheel Bolt Pattern:

Typically 4x110mm.

🛡️ Safety Features

Ratings

Safety Standards:

Compliant with relevant ATV safety standards of the era (e.g., ANSI/SVIA).

Active Features

Braking System Type:

Hydraulic disc brakes front and rear, or drum brakes on some older variants.

Passive Features

Lighting System:

Dual halogen headlights, taillight/brake light.

Roll Over Protection:

N/A (ATVs do not have built-in ROPS; rider training and proper use are critical).

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic utility ATV with focus on function).

Driver Assistance

Driver Assistance Systems:

N/A (Basic design).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Typically every 3 months or 1000 miles / 1600 km, or as per manual's recommendation based on usage.

Air Filter Cleaning Interval:

Monthly or every 500 miles / 800 km, more frequently in dusty conditions.

Spark Plug Replacement Interval:

Check manual; typically every 3000-5000 miles / 4800-8000 km, or at first service and then inspect regularly.

Valve Clearance Check Interval:

Initial check at 600 miles / 1000 km, then typically every 3000 miles / 5000 km or as per manual.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (verify in manual).

Coolant Type:

N/A (Air-cooled engine)

Known Issues

Common Wear Items:

Brake pads, wheel bearings, tie rod ends, drive shafts (especially U-joints if applicable), carburetor jets due to ethanol fuels.

Potential Carburetor Problems:

Clogging due to fuel deposits, pilot circuit issues causing rough idling or stalling.

Filter Part Numbers

Oil Filter Part Number:

e.g., Suzuki 16510-03G00 or equivalent (verify specific model year).

Air Filter Part Number:

e.g., Suzuki 13781-19B00 or equivalent (verify specific model year).

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long history in ATV development, pioneering many features and technologies. The Quad Runner and King Quad lines were foundational to the brand's success in the segment.

Model Evolution

Quad Runner To King Quad:

The Quad Runner 250 evolved into the King Quad nameplate, signifying enhanced features and capability, particularly with the introduction of 4WD and more rugged styling.

Production

Manufacturing Location:

Likely manufactured in Japan or potentially through Suzuki's international production facilities.

Market Impact:

The King Quad 250 was a strong contender in the 2x4 and 4x4 utility ATV market, known for its durability and value.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

While specific awards for this exact model are hard to pinpoint without deep historical research, Suzuki's Quad Runner and King Quad lines were consistently well-regarded for reliability and performance in their respective segments.