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Suzuki QUADRACER LT 250R 1988-1992 Service Repair Manual

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The QUAD RACER LT250R, produced for the 1988 through 1992 model years, represents a significant entry in the performance sport ATV segment. This model is renowned for its powerful liquid-cooled,...
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类型: Atv
厂商:
斯库: 133987
Suzuki QUADRACER LT 250R 1988-1992 Service Repair Manual
The QUAD RACER LT250R, produced for the 1988 through 1992 model years, represents a significant entry in the performance sport ATV segment. This model is renowned for its powerful liquid-cooled, 2-stroke engine and advanced long-travel suspension, offering superior off-road performance and handling that placed it competitively against other leading models of its era. Its robust hydraulic disc braking system provides reliable stopping power, contributing to its reputation for capability and rider control. The LT250R was engineered to deliver an exhilarating riding experience, making it a favored choice for enthusiasts seeking a potent and agile machine for sport riding. This comprehensive Factory Service Manual provides detailed guidance for the maintenance, repair, and troubleshooting of the QUAD RACER LT250R models from 1988 to 1992. It covers all essential systems, including the engine, fuel, lubrication, cooling, transmission, and electrical systems, along with frame, body, suspension, and braking components. The manual offers step-by-step repair procedures, diagnostic information, technical specifications, and maintenance schedules, empowering owners and technicians to keep the vehicle in optimal condition. With its clear illustrations and detailed instructions, this manual serves as an indispensable resource for ensuring the longevity and performance of your QUAD RACER.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
QUADRACER LT250R
Model Code:
LT250R
Generation
Generation Designation:
First Generation (1985-1987) and Second Generation (1988-1992)
Codes
Chassis Codes Covered:
LT250R
👋 Introduction
Market Position
Segment:
Performance Sport ATV
Reputation:
Highly regarded for its performance and handling in the late 1980s and early 1990s sport ATV market.
Competitive Analysis
Competitors:
Yamaha Warrior, Honda TRX250R/300EX, Kawasaki Mojave.
Key Features
Engine Type:
Powerful liquid-cooled, 2-stroke engine.
Suspension:
Advanced long-travel suspension with adjustable components for superior off-road performance.
Braking:
Capable hydraulic disc braking system for reliable stopping power.
Value Proposition
Diy Savings:
Enables owners to perform maintenance and repairs themselves, saving significant costs.
📋 Manual Details
Coverage Areas
Years Covered:
1988, 1989, 1990, 1991, 1992
Page Count
Estimated Page Count:
Estimated 300-500+ pages (typical for a factory service manual of this era, exact count not specified)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly of the 2-stroke engine.
Fuel System:
Carburetor (Mikuni VM30SS), fuel tank, fuel lines, fuel filter maintenance and repair.
Lubrication System:
2-stroke oil injection system, gearbox lubrication, oil pump, oil capacities.
Cooling System:
Liquid-cooled system, radiator, fan, water pump, coolant specifications and procedures.
Transmission:
5-speed manual transmission, sub-transmission, gearshift linkage, clutch operation and adjustment.
Electrical System:
Battery, charging system (alternator, voltage regulator), ignition system (CDI, spark plugs, timing), lighting, meters, switches, electric starter.
Frame And Body:
Frame inspection, repair, body panel removal and installation, handlebars, controls.
Suspension Front:
Front forks (air-assisted, adjustable damping), steering system, wheel bearings, hub, brakes.
Brakes:
Hydraulic disc brakes front and rear, brake fluid specifications, caliper, master cylinder, bleeding procedures.
Driving Mechanisms:
Front and rear drive systems, chain adjustment, sprockets, axle inspection.
Suspension Rear
Rear Suspension:
Single shock absorber (Monoshock, adjustable preload and damping), swingarm, linkage, rear hub, brakes.
Procedures Included
Maintenance:
Regular maintenance, lubrication points, fluid changes, filter replacement, chain care.
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts, electrical troubleshooting guides.
Repair Procedures:
Step-by-step instructions for disassembly, assembly, and repair of all major components.
Engine Rebuild:
Complete engine overhaul, including cylinder, piston, crankshaft, connecting rod, valve train (where applicable for 2-stroke port timing), and gearbox rebuild.
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting electrical circuits.
Suspension Tuning:
Adjustment procedures for front and rear suspension settings.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics).
Detail Level:
Detailed torque specifications, clearances, wear limits, and assembly instructions.
Diagrams Illustrations:
Includes exploded views, schematics, and repair illustrations.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution, clear text and images suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Searchable PDF content for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
249 cc (approximately)
Bore X Stroke:
72.0 mm x 61.0 mm (typical for this model range)
Compression Ratio:
6.9:1 (typical, refer to manual for exact specification)
Power Output:
Approximately 35-40 HP (Varies by year and exact tuning, manual will specify).
Cooling Method:
Liquid-cooled
Starting System:
Electric Starter
Performance
Carburetor Model:
Mikuni VM30SS (single)
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Capacity:
Approximately 2.5 gallons (9.5 liters) (refer to manual for exact specification)
Lubrication System
Oil Type:
2-Stroke specific engine oil (TCW-3 or equivalent, refer to manual for precise specification).
Gear Oil Type:
API GL-4 SAE 80W/90 hypoid gear oil (refer to manual for precise specification).
🔧 Transmission
Standard
Transmission Type:
5-speed manual with manual clutch and reverse (reverse mechanism varied by year, manual covers).
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Detailed gear ratios for all 5 speeds and reverse are provided in the manual.
📐 Dimensions
Exterior
Length:
Approximately 71.5 inches (1815 mm) (refer to manual for exact specification)
Width:
Approximately 45.3 inches (1150 mm) (refer to manual for exact specification)
Height:
Approximately 40.9 inches (1040 mm) (refer to manual for exact specification)
Weights
Dry Weight:
Approximately 379 lbs (172 kg) (refer to manual for exact specification)
Ground Clearance:
Approximately 5.3 inches (135 mm) (refer to manual for exact specification)
Wheels Tires
Front Tire Size:
AT22 x 7-10 (typical, refer to manual for exact specification)
Rear Tire Size:
AT22 x 10-9 (typical, refer to manual for exact specification)
Wheelbase:
Approximately 49.6 inches (1260 mm) (refer to manual for exact specification)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to relevant ATV safety standards of its era; manual provides operating safety guidelines.
Active Features
Braking System:
Hydraulic disc brakes front and rear offer effective stopping power.
Passive Features
Handlebar Design:
Ergonomic handlebar with padded crossbar for control and impact absorption.
Footwells:
Wide footwells with integrated heel guards for rider foot protection.
💡 Technology Features
Infotainment
Dashboard Features:
Basic instrumentation including speedometer, neutral indicator, and indicator lights. No complex infotainment systems.
Driver Assistance
Assistance Systems:
No electronic driver assistance systems typical of modern vehicles. Focus is on mechanical performance.
Connectivity
Connectivity Features:
No digital connectivity features. Focus is on pure mechanical operation.
🔧 Maintenance
Service Intervals
Oil Change Engine Gearbox:
Intervals for gearbox oil change typically every 6 months or 2000-3000 km (refer to manual for precise intervals and conditions).
Spark Plug Inspection:
Inspect/clean/replace spark plug at regular intervals, typically every 1000-2000 km or annually.
Air Filter Cleaning:
Clean air filter regularly, especially in dusty conditions, often every few hundred kilometers.
Chain Lubrication Adjustment:
Lubricate and adjust drive chain tension every 500-1000 km, or as needed.
Fluid Specifications
Coolant Type:
Permanent type antifreeze coolant, typically a 50/50 mix with distilled water (refer to manual for specific type and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Known Issues
Carburetor Maintenance:
Mikuni carburetors can be sensitive to dirt and require periodic cleaning and adjustment. Manual covers this in detail.
2 Stroke Top End:
Like all 2-stroke engines, periodic inspection and potential replacement of piston rings and piston are necessary based on usage and wear. Manual guides this process.
Suspension Seals:
Over time, suspension fork seals and rear shock seals can degrade and require replacement. Manual details seal replacement procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan.
Specialty:
Suzuki has a long history of producing reliable and performance-oriented motorcycles and ATVs.
Model Evolution
Previous Generation:
The LT250R was a successor to the successful LT250R models from 1985-1987, incorporating updates and improvements.
Updates During Covered Years:
While the core platform remained, specific model years within this range (1988-1992) saw incremental updates to suspension, braking, and styling (refer to manual for year-specific details).
Production
Production Period:
1985-1992 (This manual covers the latter half of its production run).
🏆 Awards & Recognition
Recognitions
Market Reception:
Received positive reviews in its time for performance and handling, establishing Suzuki's presence in the sport ATV market.
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