Suzuki RV125 1974 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: RV125 Year: 1974 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Lightweight dual-sport/scrambler motorcycle. Target Audience: Enthusiasts seeking to maintain,...

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类型: Motorcycle

斯库: 370303

标签: 1974 Motorcycle Motorcycles RV Series RV125 Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

RV125

Year:

Product Type:

Factory Service Repair Manual

👋 Introduction

Market Position

Segment:

Lightweight dual-sport/scrambler motorcycle.

Target Audience:

Enthusiasts seeking to maintain, repair, or restore their 1974 Suzuki RV125.

Competitive Analysis

Competitors:

Honda SL125, Yamaha DT125, Kawasaki G5.

Key Features

Dv Model:

The RV125 was positioned as a more off-road capable and rugged alternative to traditional street bikes, featuring higher ground clearance, longer travel suspension, and often knobby tires.

Manual Value:

Provides critical factory-level information for accurate and efficient servicing, essential for preserving the integrity and performance of a classic motorcycle.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive repair, maintenance, and diagnostic procedures for the Suzuki RV125 (1974 model year).

Secondary Coverage:

Includes adjustments, disassembly, assembly, and troubleshooting for all major mechanical and electrical systems.

Page Count

Estimated Pages:

Likely in the range of 200-400 pages, typical for a comprehensive factory service manual of this era.

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Likely a printed manual. Digital formats like PDF may be available from third-party sellers if scanned.

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, inspection, tuning, and component specifications (carburetor, ignition, lubrication).

Transmission:

Gearbox inspection, maintenance, disassembly, and assembly procedures.

Fuel System:

Carburetor service, fuel tank and petcock maintenance, fuel line routing, and troubleshooting.

Electrical System:

Ignition system (points, coil, spark plug), lighting, battery, wiring diagrams, and component testing.

Chassis Suspension:

Front fork service, rear shock absorber maintenance, steering system, and wheel bearing procedures.

Brakes:

Drum brake inspection, adjustment, and component servicing.

Bodywork:

Fender, seat, tank, and other body panel removal and installation procedures.

Procedures Included

Maintenance:

Routine checks, lubrication, filter replacement, spark plug replacement, chain adjustment.

Repair:

Component overhaul, part replacement, seal and gasket replacement, internal engine repairs.

Troubleshooting:

Diagnostic charts, symptom-based problem identification, and corrective actions.

Adjustments:

Carburetor idle speed and mixture, brake lever free play, clutch engagement, ignition timing.

Technical Depth

Depth:

Comprehensive. Covers everything from basic fluid changes and adjustments to full engine rebuilds and electrical system diagnostics.

📊 Manual Specifications

File Format

File Format:

N/A (Assumed printed, if digital PDF, specify high-resolution, searchable text)

Print Quality

Print Quality:

N/A (Assumed high-quality factory original print)

Binding Type

Binding Type:

N/A (Assumed professionally bound, typical for factory manuals)

Paper Type

Paper Type:

N/A (Assumed durable, semi-gloss paper stock typical for workshop manuals)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, single-cylinder, air-cooled.

Displacement:

124 cc (approx. 7.57 cubic inches).

Bore X Stroke:

Specifications typically found within the manual, likely around 56.0 mm x 50.6 mm.

Compression Ratio:

Specifications typically found within the manual, likely around 6.5:1 - 7.0:1.

Performance

Horsepower:

Estimated 10-12 HP at approximately 7,000-8,000 RPM (exact figures in manual).

Torque:

Specifications typically found within the manual.

Fuel System

Carburetor Model:

Likely a Mikuni VM series single carburetor (e.g., VM24SS, exact model in manual).

Fuel Type:

Unleaded gasoline, mixed with 2-stroke oil (ratio specified in manual, typically 20:1 or 50:1).

Oil Mixture:

Manual will specify the correct oil-to-fuel ratio and recommended oil type.

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition) or conventional points and coil system (manual will detail).

Lubrication

Lubrication Type:

Premix or oil injection system (manual will confirm and detail).

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh manual transmission.

Optional

Optional Transmissions:

N/A (Only standard transmission offered).

Features

Clutch Type:

Wet, multi-plate clutch.

Gear Ratios:

Specific gear ratios will be detailed in the manual.

Final Drive:

Chain drive.

📐 Dimensions

Exterior

Overall Length:

Specifications available in manual, generally compact for its class.

Overall Width:

Specifications available in manual.

Overall Height:

Specifications available in manual.

Wheelbase:

Specifications available in manual, crucial for handling characteristics.

Weights

Dry Weight:

Approx. 100-105 kg (220-231 lbs) (exact figure in manual).

Gross Vehicle Weight Rating:

Specifications available in manual.

Fuel Tank Capacity:

Approximately 6.0 - 7.0 liters (1.6 - 1.8 US gal) (exact figure in manual).

Dimensions

Tire Size Front:

Typically 2.50-19 or similar (exact specification in manual).

Tire Size Rear:

Typically 3.00-18 or similar (exact specification in manual).

Wheel Type:

Spoked wheels.

🛡️ Safety Features

Ratings

Safety Ratings:

N/A - Not applicable to motorcycles of this era in the same way as cars.

Active Features

Braking System:

Front and rear drum brakes.

Lighting:

Headlight, taillight, brake light, turn signals (if equipped).

Passive Features

Frame Construction:

Steel frame, designed for durability and off-road use.

💡 Technology Features

Infotainment

Infotainment System:

N/A - No infotainment system present; basic analog instrumentation.

Driver Assistance

Driver Assistance Features:

N/A - No driver assistance features.

Connectivity

Connectivity Features:

N/A - No electronic connectivity features.

Instrumentation

Instrument Cluster:

Analog speedometer, odometer, and neutral indicator light. Possibly a high-beam indicator.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Manual will specify for gearbox oil, typically at 3,000-5,000 km or annually. Engine oil is mixed with fuel.

Spark Plug Service:

Manual will specify inspection/replacement intervals, often around 3,000-6,000 km.

Chain Lubrication Adjustment:

Recommended every 500-1000 km or after riding in wet conditions.

Air Filter Cleaning:

Manual will specify intervals, typically every 3,000-5,000 km, or more frequently in dusty conditions.

Fluid Specifications

Gearbox Oil Type:

Manual will specify API GL-4 or GL-5 gear oil, viscosity grade like 80W-90.

Brake Fluid Type:

N/A (Drum brakes typically do not use hydraulic fluid).

2 Stroke Oil Type:

Manual will recommend a high-quality JASO FB or FD rated 2-stroke oil, or specific Suzuki recommendations.

Known Issues

Carburetor Clogging:

Common in older carbureted engines, especially if fuel is left stagnant. Requires regular cleaning and proper fuel storage.

Ignition Points Wear:

Points and condensers can wear over time, requiring adjustment or replacement for proper ignition timing.

Two Stroke Engine Carbon Buildup:

Can occur in exhaust ports and piston crown, requiring periodic decarbonization.

Suspension Seals:

Front fork seals can degrade with age, leading to oil leaks. Rear shock absorbers may also lose damping effectiveness.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long history in motorcycle manufacturing, known for innovative designs and performance in various classes.

Model Evolution

Rv Series:

The RV series was a specific line of dual-purpose motorcycles from Suzuki, designed for versatility across on-road and off-road conditions. The RV125 was part of this popular series in the 1970s.

Production

Production Period:

The RV125 was produced through much of the 1970s, with the 1974 model representing an early iteration.

Manufacturing Location:

Japan.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for the 1974 RV125 are uncommon to find, the model was well-regarded in its class for its ruggedness and off-road capability, contributing to Suzuki's strong reputation in the dual-sport market of the era.