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Suzuki SC100 SC 100 1979 Full Service Repair Manual
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Basic Information Identification Make: Suzuki Model: SC100 Model Nickname: SC100 Year: 1979 Codes Chassis Code: SC100 Introduction Market Position Vehicle Segment: Compact City Car / Kei Car (relevant markets) Competitive...
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| Basic Information | |
| Identification | |
| Make: | Suzuki |
| Model: | SC100 |
| Model Nickname: | SC100 |
| Year: | 1979 |
| Codes | |
| Chassis Code: | SC100 |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact City Car / Kei Car (relevant markets) |
| Competitive Analysis | |
| Competitors 1979: | Honda Life, Subaru Rex, Daihatsu Fellow Max, Mitsubishi Minica |
| Key Features | |
| Target Audience: | Economy-minded buyers, urban dwellers, first-time car owners |
| Design Philosophy: | Simplicity, fuel efficiency, maneuverability in tight urban spaces |
| Manual Value Proposition | |
| User Benefit: | Enables owners and independent mechanics to perform a wide range of maintenance and repair tasks, reducing reliance on expensive dealerships and extending vehicle lifespan. |
| Manual Details | |
| Coverage Areas | |
| Regions Covered: | Global (specific to SC100 model) |
| Page Count | |
| Estimated Pages: | Extensive (specific count not provided, but described as 'very detailed' and 'everything you will ever need') |
| Manual Type | |
| Type: | Full Service Repair Manual |
| Language | |
| Language: | English (presumed, standard for technical manuals) |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete engine overhaul, rebuild, tuning, diagnostics, component replacement (pistons, rings, bearings, valves, camshaft, crankshaft, etc.) |
| Engine Electrical: | Ignition system, starting system, charging system, fuel injection/carburetion controls, sensors, wiring diagrams, troubleshooting |
| Fuel System: | Carburetor(s) (cleaning, adjustment, overhaul), fuel pump, fuel lines, fuel tank, emissions control systems |
| Transmission: | Manual transmission (overhaul, clutch replacement, gear linkage adjustment, fluid changes) |
| Drivetrain: | Axles, driveshafts, differentials (if applicable), wheel bearings, universal joints |
| Suspension: | Front and rear suspension components (shocks, springs, control arms, bushings), alignment specifications, troubleshooting |
| Steering: | Steering system components, steering rack/box, tie rods, steering column, power steering (if equipped), troubleshooting |
| Brakes: | Brake system components (master cylinder, calipers/wheel cylinders, brake pads/shoes, rotors/drums, brake lines), bleeding procedures, parking brake, troubleshooting |
| Electrical System: | Complete wiring diagrams, battery, alternator, starter motor, lighting (headlights, taillights, turn signals), gauges, switches, fuses, relays, troubleshooting |
| Body And Frame: | Body panel removal/installation, interior trim, door mechanisms, glass replacement, chassis inspection and repair |
| Heating And Air Conditioning: | HVAC system components, blower motor, heater core, A/C system (if equipped), refrigerant, troubleshooting |
| Diagnostic Troubleshooting: | Systematic approaches to identifying and resolving common and uncommon faults across all vehicle systems |
| Procedures Included | |
| Maintenance: | Routine maintenance tasks: oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments |
| Rebuilds Overhauls: | Detailed step-by-step instructions for complete engine, transmission, and major component rebuilds |
| Repair Replacement: | Instructions for repairing or replacing individual parts and sub-assemblies |
| Adjustment Calibration: | Procedures for adjusting engine timing, carburetor settings, clutch engagement, brake systems, etc. |
| Diagnostic Troubleshooting Steps: | Flowcharts and logical steps for diagnosing specific symptoms and problems |
| Technical Depth | |
| Depth: | Comprehensive (from basic maintenance to full engine/transmission rebuilds and in-depth electrical diagnostics) |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Quality: | High-resolution, clear text and diagrams (typical for professional service manuals) |
| Binding Type | |
| Binding: | N/A (Digital PDF Download) |
| Paper Type | |
| Paper: | N/A (Digital PDF Download) |
| Searchability | |
| Searchable Text: | Likely searchable text within the PDF for efficient information retrieval |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | F5A (likely, common Suzuki 550cc engine) |
| Engine Configuration: | Inline 2-cylinder, 4-stroke |
| Displacement: | 547 cc (33.4 cu in) |
| Bore X Stroke: | 68.0 mm x 75.0 mm (estimated) |
| Compression Ratio: | 8.4:1 (typical for F5A) |
| Valve Train: | SOHC (Single Overhead Camshaft) |
| Performance | |
| Horsepower: | Approx. 28-30 PS (20-22 kW) at 5500-6000 rpm (estimated) |
| Torque: | Approx. 3.8-4.0 kg-m (37-39 Nm; 27-29 lb-ft) at 3500-4000 rpm (estimated) |
| Fuel System | |
| Fuel Delivery: | Single barrel carburetor (e.g., Hitachi/Mikuni) |
| Fuel Type: | Unleaded gasoline |
| Cooling System: | Water-cooled |
| Lubrication | |
| Oil Capacity: | Approx. 2.5 - 3.0 Liters (check manual for exact spec) |
| Transmission | |
| Standard | |
| Transmission Type: | 4-speed manual |
| Optional | |
| Optional Transmission: | Likely not available for this model year |
| Features | |
| Clutch Type: | Dry single plate |
| Gear Ratios: | Specific ratios would be detailed in the manual |
| Fluid Specifications | |
| Manual Transmission Fluid: | API GL-4, SAE 75W-90 or 80W-90 (check manual for exact spec) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2,995 mm (9 ft 10 in) |
| Width: | Approx. 1,295 mm (4 ft 3 in) |
| Height: | Approx. 1,315 mm (4 ft 4 in) |
| Wheelbase: | Approx. 1,835 mm (6 ft 0 in) |
| Ground Clearance: | Varies by suspension and load (details in manual) |
| Weights | |
| Curb Weight: | Approx. 500-550 kg (1100-1210 lbs) (estimated) |
| Gross Vehicle Weight Rating: | Details in manual, dependent on market regulations |
| Safety Features | |
| Ratings | |
| Crash Safety Standards: | Developed prior to stringent modern crash testing; focus on passive safety features typical for the era. |
| Active Features | |
| Brakes: | Front disc, rear drum (typical for the class) |
| Steering: | Collapsible steering column (standard safety feature) |
| Passive Features | |
| Seat Belts: | Lap belts or three-point belts (depending on market and trim) |
| Body Structure: | Reinforced chassis and body structure for occupant protection within the standards of the time. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio, likely optional. |
| Gauges And Instruments: | Speedometer, fuel gauge, odometer, temperature gauge (basic cluster typical of the era). |
| Driver Assistance | |
| Driver Assistance Features: | None typical for this era and class of vehicle. |
| Connectivity | |
| Connectivity Features: | None. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 km (approx. 3,000 miles) or 6 months (typical for the era, check manual) |
| Air Filter Replacement: | Every 10,000-15,000 km (approx. 6,000-9,000 miles) or annually (typical, check manual) |
| Spark Plug Replacement: | Every 10,000-20,000 km (approx. 6,000-12,000 miles) (typical, check manual) |
| Transmission Fluid Change: | Every 30,000-40,000 km (approx. 18,000-24,000 miles) or 2 years (typical, check manual) |
| Fluid Specifications | |
| Engine Oil Type: | API SE/SF, SAE 10W-30 or 10W-40 (typical, check manual for exact specification) |
| Coolant Type: | Ethylene Glycol based antifreeze/coolant (50/50 mix with distilled water) |
| Brake Fluid Type: | DOT 3 or DOT 4 (check manual for exact specification) |
| Known Issues | |
| Common Wear Items: | Ignition points, condenser, carburetor jets, suspension bushings, exhaust system corrosion, clutch wear. |
| Electrical Reliability: | Older wiring can degrade; corrosion at connections, especially on ground points, can cause intermittent issues. |
| Engine Performance Degradation: | Can occur due to worn carburetor, carbon buildup, or ignition system issues. Regular tuning is beneficial. |
| Vehicle History | |
| Brand Heritage | |
| Suzuki Automotive Origins: | Suzuki Motor Corporation, founded in 1909, known for motorcycles and later compact vehicles, often excelling in lightweight engineering. |
| Model Evolution | |
| Sc100 Lineage: | Part of Suzuki's early foray into the kei car segment, evolving from earlier models like the Fronte. |
| Production | |
| Production Years: | Early 1970s - early 1980s (specific SC100 variant). |
| Manufacturing Locations: | Japan (primarily) |
| Awards & Recognition | |
| Recognitions | |
| Market Accolades: | Likely recognized for its economy and practicality in its target markets at the time, though specific formal awards may be limited. |