🏷️ Basic Information

Make:

Suzuki

Model:

SV650

Model Code:

SV650 (V twin)

Years Covered:

1999, 2000, 2001

Chassis Codes:

Model specific, often indicated by VIN prefixes

Engine Codes:

V2, DOHC, 90-degree V-twin

👋 Introduction

Segment:

Middleweight Naked Sportbike / Standard Motorcycle

Target Audience:

DIY motorcycle enthusiasts, independent repair shops, dealerships

Competitors 1999 2001:

Ducati Monster, Honda CB series, Yamaha FZ series, Kawasaki ER-5, Triumph Bonneville

Vehicle Highlight 1:

Renowned 90-degree V-twin engine offering strong torque and a distinctive character

Vehicle Highlight 2:

Lightweight and agile chassis, making it a popular choice for both commuting and spirited riding

Manual Value Proposition:

Provides comprehensive repair data mirroring dealership technician resources, enabling confident DIY maintenance and repair.

📋 Manual Details

Primary Coverage:

Repair and maintenance of the 1999-2001 Suzuki SV650 motorcycle

Secondary Coverage:

Diagnostic procedures, component testing, technical specifications

Estimated Page Count:

Varies by manufacturer, typically 300-500+ pages for comprehensive factory manuals

Type:

Factory Service Repair Manual

Language:

English

Digital Format:

PDF/ZIP

📖 Manual Coverage

Engine Systems:

Engine disassembly, assembly, troubleshooting, performance tuning, cylinder head, pistons, crankshaft, camshafts, valves, timing

Fuel Lubrication System:

Carburetor tuning and overhaul, fuel pump, fuel lines, oil pump, lubrication passages, oil filter, oil pressure

Cooling System:

Radiator, coolant, thermostat, water pump, cooling fan, temperature sensors

Electrical System:

Ignition system, battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, fuses, relays, sensors (speed, engine position)

Chassis Systems:

Frame inspection, front fork service (damping, seals, oil), rear shock absorber, steering head bearings, swingarm, wheel bearings, brake system (pads, discs, lines, calipers, master cylinders), clutch system, final drive (chain, sprockets)

Bodywork And Trim:

Fairings, seats, fuel tank removal and installation, fenders, instrumentation

Maintenance Procedures:

Oil changes, filter replacements, chain adjustment and lubrication, brake fluid changes, coolant flushes, spark plug replacement, air filter cleaning/replacement

Tune Up Procedures:

Carburetor synchronization, idle speed adjustment, ignition timing verification (if applicable), valve clearance adjustment

Repair Procedures:

Engine rebuilds, transmission servicing, suspension component replacement, electrical component diagnosis and replacement, brake system overhaul

Troubleshooting Guides:

Diagnostic flowcharts for common symptoms, electrical system fault finding

Depth Of Information:

Comprehensive, covering basic maintenance to complete engine and chassis overhauls

Diagnostic Capabilities:

Detailed diagnostic procedures for all major systems, including electrical troubleshooting with wiring diagrams

📊 Manual Specifications

Digital Requirements:

Requires PDF reader and unzipper (e.g., WinRAR)

Printability:

Designed for digital access, printable pages

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, 90-degree V-twin

Displacement:

645 cc

Bore X Stroke:

81.0 mm x 62.6 mm

Valvetrain:

DOHC, 4 valves per cylinder

Horsepower Approx:

63-75 HP (at crankshaft, depending on market and tuning)

Torque Approx:

45-55 lb-ft (at crankshaft, depending on market and tuning)

Fuel Delivery:

Dual Mikuni constant velocity carburetors (e.g., Mikuni B26)

Fuel Tank Capacity:

16 Liters (approx. 4.2 Gallons)

Oil Capacity With Filter:

3.2 Liters (approx. 3.4 US Quarts)

Recommended Oil Viscosity:

10W-40 (API SG or higher, JASO MA certified)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Optional Transmission:

N/A (All SV650 models in this range were 6-speed manual)

Clutch Type:

Wet, multi-plate

Final Drive:

Chain drive (RK or similar, typically 525 pitch)

📐 Dimensions

Overall Length:

Approximately 2085 mm (82.1 in)

Overall Width:

Approximately 730 mm (28.7 in)

Overall Height:

Approximately 1055 mm (41.5 in)

Wheelbase:

Approximately 1430 mm (56.3 in)

Dry Weight Approx:

165 kg (364 lbs)

Wet Weight Approx:

188 kg (414 lbs)

🛡️ Safety Features

Safety Ratings:

Not applicable for motorcycle safety ratings in the same way as cars; emphasis on rider skill and road conditions.

Braking System Front:

Dual 290 mm discs, hydraulic calipers (2-piston)

Braking System Rear:

Single 240 mm disc, hydraulic caliper (1-piston)

Suspension Front:

Telescopic, oil-damped, non-adjustable or pre-load adjustable (depending on specific sub-model/market)

Suspension Rear:

Linkage type, oil-damped, adjustable pre-load and rebound damping

Lighting:

Halogen headlamp, LED tail light (typical)

💡 Technology Features

Infotainment System:

N/A (Basic analog instrumentation)

Driver Assistance Features:

N/A (No electronic rider aids in this generation)

Instrument Cluster:

Analog speedometer and tachometer, odometer, trip meter, indicator lights (oil pressure, neutral, turn signals, high beam).

🔧 Maintenance

Oil And Filter Change:

Every 4,000-6,000 km (2,500-3,700 miles) or 6 months

Air Filter Check Clean:

Every 4,000-6,000 km (2,500-3,700 miles)

Spark Plug Replacement:

Every 12,000-16,000 km (7,500-10,000 miles)

Valve Clearance Check:

Every 12,000-16,000 km (7,500-10,000 miles)

Brake Fluid Change:

Every 2 years, or as needed based on fluid condition

Coolant Change:

Every 2 years

Engine Oil:

SAE 10W-40, API SG or higher, JASO MA

Coolant:

Ethylene glycol-based antifreeze with demineralized water (50/50 mix)

Brake Fluid:

DOT 4 (DOT 3 acceptable if specified by manufacturer)

Fork Oil:

Weight and volume specified in manual (typically 10W, 386ml or similar)

Common Issue 1:

Carburetor gumming/fouling if fuel is left standing for long periods, especially with ethanol blends.

Common Issue 2:

Stalling or rough idling due to vacuum leaks or out-of-sync carburetors.

Common Issue 3:

Weak charging system (regulator/rectifier failure) on early models.

Common Issue 4:

Wear on steering head bearings, leading to notchy steering.

Common Issue 5:

Chain and sprocket wear, requiring regular adjustment and replacement.

📚 Vehicle History

Suzuki Motorcycles:

Suzuki has a long history in motorcycle manufacturing, known for innovation and performance across various segments.

Sv650 Introduction:

The SV650 was introduced for the 1999 model year, quickly becoming popular for its V-twin engine and sporty handling.

Generations Covered:

This manual covers the first generation of the SV650, prior to fuel injection being introduced in later models.

Manufacturing Locations:

Primarily Japan