Suzuki SX4 Service Repair Manual 07-ON

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Body Style: Hatchback / Sedan Generation Generation Designation: First Generation (JW1) Codes Chassis Code: JW1 👋 Introduction Market Position Segment: Subcompact crossover/hatchback...

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Body Style:

Hatchback / Sedan

Generation

Generation Designation:

First Generation (JW1)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Subcompact crossover/hatchback

Competitors:

Ford Fiesta, Honda Fit, Toyota Yaris, Chevrolet Aveo, Nissan Versa

Key Features

All Wheel Drive Option:

Available AWD system, a key differentiator in its segment

Practicality:

Versatile hatchback and sedan body styles offering good cargo space for its class

Value Proposition:

Generally offered at a competitive price point with good standard features

📋 Manual Details

Coverage Areas

Model Years Covered:

2007 onwards

Regions Covered:

Likely Global markets where SX4 was sold (e.g., North America, Europe, Asia)

Page Count

Estimated Page Count:

Hundreds (as stated in product description)

Manual Type

Type:

Service Repair Manual

Language

Language:

English (implied by common availability of such manuals)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, diagnostics, timing components, lubrication, cooling system

Engine Electrical:

Ignition system, fuel injection, emission controls, starting and charging systems, sensors

Transmission Manual:

Clutch, gearbox overhaul, gearshift linkage, removal and installation

Transmission Automatic:

Automatic transmission overhaul, hydraulic control, torque converter, shift control, removal and installation

Drivetrain AWD:

All-Wheel Drive system components, transfer case, propeller shaft, differentials

Suspension:

Front and rear suspension, struts, shock absorbers, control arms, ball joints, bushings

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column

Brakes:

Brake system hydraulics, ABS, EBD, brake pads, rotors, calipers, parking brake, bleeding procedures

Electrical System:

Battery, alternator, starter, lighting, fuses, relays, wiring diagrams

HVAC:

Heating, ventilation, air conditioning system components, refrigerant, operation

Body:

Body panels, doors, hood, trunk, bumpers, interior trim, glass replacement

Chassis And Frame:

Frame construction, structural components, rust prevention

Safety Systems:

Airbag system, seatbelt pre-tensioners, SRS diagnostics

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based guides

Repair:

Step-by-step repair instructions for all major systems

Rebuilding:

Comprehensive instructions for rebuilding major components like engines and transmissions

Refurbishing:

Procedures for restoring components to like-new condition

Restoration:

Detailed guidance for bringing a vehicle back to its original specifications

Diagnostics:

OBD-II diagnostic codes and interpretation, system testing procedures

Specifications:

Torque specifications, clearances, tolerances for all serviceable parts

Technical Depth

Depth:

Extensive, covering everything from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable text-based PDF (highly desirable for service manuals)

Print Quality

Resolution:

High resolution for clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M16A (common for early models)

Displacement:

1.6 Liters (1586 cc)

Configuration:

Inline 4-cylinder

Valve Train:

DOHC, 16 valves, VVT

Performance

Horsepower:

Approximately 120-125 hp (varies by market and specific tuning)

Torque:

Approximately 110-113 lb-ft (varies by market)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Variants

Other Engines:

Some markets may have had 1.5L, 2.0L gasoline, or 1.9L/2.0L diesel variants, though the 1.6L is most common for the 07-on North American market.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

AWD Availability:

All-Wheel Drive (AWD) available with both manual and automatic transmissions

📐 Dimensions

Exterior

Wheelbase:

Approx. 2500 mm (98.4 in)

Length Hatchback:

Approx. 4100 mm (161.4 in)

Length Sedan:

Approx. 4490 mm (176.8 in)

Width:

Approx. 1755 mm (69.1 in)

Height:

Approx. 1580-1605 mm (62.2-63.2 in), depending on AWD

Weights

Curb Weight:

Approx. 1150-1300 kg (2535-2866 lbs), depending on configuration

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Generally received good ratings (e.g., 4-star or 5-star in some tests, refer to specific year/market reports)

IIHS Side Impact Test:

Generally received good ratings (e.g., 'Good' or 'Acceptable' in some tests)

Active Features

Standard Anti-lock Braking System

Electronic Brake-force Distribution

Electronic Stability Program (often standard or available)

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (availability varies by trim/market)

Seatbelts:

3-point seatbelts with pre-tensioners and force limiters

💡 Technology Features

Infotainment

Head Unit:

Base models often featured a basic AM/FM/CD player. Higher trims could include MP3 playback, auxiliary input, and potentially navigation systems.

Driver Assistance

Cruise Control:

Available on most trims, typically controlled via steering wheel buttons.

Connectivity

Usb Aux Input:

Available on many models for audio device connectivity.

Climate Control

Manual Ac:

Manual climate control system with A/C and heater.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (verify with manual specific to region).

Air Filter Replacement:

Approximately every 15,000-30,000 miles (24,000-48,000 km), or as needed based on driving conditions.

Spark Plug Replacement:

Typically around 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (Iridium recommended).

Fluid Specifications

Engine Oil Type:

API SN, ILSAC GF-5 or newer, SAE 0W-20 (for M16A engine, consult manual for specific viscosity and capacity).

Coolant Type:

Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with long-life additives (typically pink or blue).

Transmission Fluid Manual:

API GL-4, SAE 75W-90 manual transmission fluid.

Transmission Fluid Automatic:

Suzuki ATF 5D06 or equivalent DEXRON-III/MERCON compatible ATF (verify specific type with manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Misfires:

Can sometimes be related to ignition coils or fuel injectors, especially at higher mileage.

ABS Sensor Failures:

Wheel speed sensors for the ABS system can fail, triggering ABS warning lights.

Suspension Wear:

Bushings and sway bar links can wear out over time, leading to clunks and poor handling.

Exhaust System Corrosion:

In certain climates, exhaust components can be prone to rust and corrosion.

📚 Vehicle History

Brand Heritage

Suzuki Automotive:

Suzuki has a long history of producing reliable and compact vehicles, known for their engineering in smaller displacement engines and affordable packages.

Model Evolution

Sx4 Introduction:

Introduced globally in 2006 as a successor to the Aerio, positioning itself as a stylish and versatile subcompact car with an available AWD system.

Production

Manufacturing Locations:

Primarily manufactured in Japan and Hungary.

🏆 Awards & Recognition

Recognitions

Segment Competitiveness:

Often recognized for its value and the unique availability of AWD in its class.

Ratings

Fuel Economy:

Generally good fuel economy for its class, especially with the 1.6L engine.