🏷️ Basic Information

Make:

Suzuki

Model:

Intruder VS700 / VS800

Product Name:

Suzuki VS700/800 Intruder Service Repair Manual Download

Common Chassis Codes:

VS700GL (GLP/GLF), VS800GL

👋 Introduction

Vehicle Segment:

Cruiser Motorcycle

Target Audience:

Riders seeking a reliable, stylish, and capable cruiser for touring and general riding.

Key Competitors:

Honda Shadow, Yamaha Virago, Kawasaki Vulcan, Harley-Davidson Sportster models.

Design Philosophy:

Classic cruiser styling with modern engineering, known for its V-twin character and comfortable ergonomics.

Value Proposition:

Offers a strong blend of performance, comfort, and distinctive styling at a competitive price point, supported by a robust aftermarket.

📋 Manual Details

Technical Focus:

Comprehensive Service and Repair

Estimated Pages:

300-400+

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine:

Complete engine overhaul, including disassembly, inspection, assembly, timing, and valve adjustments.

Fuel System:

Carburetor tuning, cleaning, and rebuilding (including jetting, float levels), fuel pump, fuel lines.

Ignition System:

Ignition timing, spark plugs, coils, CDI unit, troubleshooting.

Transmission:

Clutch operation, gear shifting mechanisms, gearbox inspection and repair, transmission fluid changes.

Drivetrain:

Shaft drive system maintenance, universal joints, rear differential (if applicable).

Brakes:

Brake fluid replacement, caliper service, master cylinder, brake line maintenance, bleeding procedures.

Suspension:

Front fork servicing (oil, seals, springs), rear shock absorber adjustment and replacement, swingarm maintenance.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), lighting, starter motor, horn.

Cooling System:

Radiator (if applicable), coolant checks, fan operation (if applicable).

Frame And Bodywork:

Frame inspection, fairings, fenders, seat, fuel tank removal and installation.

Wheels And Tires:

Tire pressure, wear inspection, wheel bearing maintenance, spoke tension (if applicable).

Controls And Cables:

Throttle cables, clutch cables, brake cables, adjustment and replacement.

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, lubrication, bolt torque checks.

Troubleshooting:

Diagnostic charts, symptom-based problem solving for engine, electrical, and mechanical issues.

Repair:

Step-by-step instructions for component repair and replacement for all major systems.

Assembly Disassembly:

Detailed guides for disassembling and reassembling all major vehicle components.

Specifications And Tolerances:

Precise measurements, clearances, and torque values for all critical fasteners and components.

Depth Of Coverage:

Comprehensive from basic maintenance to full engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures, including electrical system testing and carburetor troubleshooting.

Wiring Diagrams:

Full, detailed, and clearly labeled electrical wiring diagrams for all models covered.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Print Readability:

High-resolution scans for clear text and image reproduction when printed.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

Text Searchability:

Searchable text content allowing quick access to specific information.

Bookmark Navigation:

Likely includes internal PDF bookmarks for chapter navigation.

⚙️ Engine Specifications

Engine Type:

Four-stroke, SOHC, 45-degree V-twin

Vs700 Displacement:

699 cc

Vs800 Displacement:

805 cc

Bore X Stroke Vs700:

75.0 mm x 79.0 mm

Bore X Stroke Vs800:

83.0 mm x 74.4 mm

Compression Ratio:

Approx. 9.3:1 to 9.5:1 (model dependent)

Vs700 Horsepower:

Approx. 50-55 hp @ 7000 rpm

Vs800 Horsepower:

Approx. 55-60 hp @ 6500 rpm

Vs700 Torque:

Approx. 42-45 lb-ft @ 6000 rpm

Vs800 Torque:

Approx. 48-52 lb-ft @ 5000 rpm

Fuel Delivery:

Mikuni Carburetors (Twin CV, 36mm typical)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approx. 3.1-3.7 gallons (12-14 liters), model dependent

🔧 Transmission

Transmission Type:

5-speed manual

Transmission Options:

N/A (All models typically 5-speed manual)

Clutch Type:

Wet, multi-plate

Final Drive:

Shaft drive

📐 Dimensions

Length:

Approx. 89-93 inches (2260-2360 mm), model dependent

Width:

Approx. 34-36 inches (860-915 mm), model dependent

Height:

Approx. 43-46 inches (1090-1170 mm), model dependent

Wheelbase:

Approx. 62.6-63.8 inches (1590-1620 mm), model dependent

Dry Weight:

Approx. 450-490 lbs (204-222 kg), model dependent

Wet Weight:

Approx. 480-520 lbs (218-236 kg), model dependent

🛡️ Safety Features

Safety Ratings:

Motorcycle safety relies on rider skill and proper maintenance. No formal crash ratings apply.

Braking System:

Front disc brake, Rear drum brake (early models) or Rear disc brake (later models).

Tire Technology:

Tubeless tire technology on later models for improved reliability.

Lighting:

Halogen headlamp, LED taillight (later models).

💡 Technology Features

Infotainment System:

N/A (Basic motorcycle instrumentation).

Driver Assistance Features:

N/A (No electronic rider aids).

Connectivity Options:

N/A

🔧 Maintenance

Oil Change Interval:

Every 3,000-4,000 miles (5,000-6,500 km) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 3,000 miles (5,000 km) or as needed based on riding conditions.

Spark Plug Replacement:

Every 6,000-12,000 miles (10,000-20,000 km), depending on plug type.

Brake Fluid Flush:

Every 12 months.

Fork Oil Change:

Every 10,000-15,000 miles (16,000-24,000 km).

Engine Oil Type:

SAE 10W-40 API SG or higher motorcycle specific oil.

Engine Oil Capacity:

Approx. 2.1-2.5 quarts (2.0-2.4 liters) with filter change, model dependent.

Brake Fluid Type:

DOT 4

Fork Oil Type:

Suzuki Fork Oil SS-05 or equivalent (SAE 5W).

Carburetor Issues:

Carburetors can become gummed up if the bike sits for extended periods; requires regular cleaning and adjustment. Diaphragm wear can also occur.

Electrical Connector Corrosion:

Some electrical connectors can corrode, leading to intermittent issues. Cleaning and dielectric grease application is recommended.

Rear Shock Degradation:

Original rear shock absorbers may lose damping over time and miles. Replacement or rebuild is a common upgrade.

Clutch Cable Wear:

Clutch cables can stretch or fray, requiring adjustment or replacement.

📚 Vehicle History

Suzuki Motorcycles:

Suzuki Motor Corporation is a Japanese multinational corporation renowned for its broad range of products, including motorcycles, automobiles, ATVs, outboard marine engines, and more. Founded in 1909, Suzuki has a long history of innovation in engineering and performance.

Intruder Lineage:

The Intruder line was Suzuki's entry into the popular cruiser market. The VS700 was introduced in 1985 as a direct competitor to American cruisers, establishing Suzuki as a major player. The VS800, introduced in 1992, was an evolution with a larger displacement engine to enhance performance and torque, often featuring improvements in styling and features.

Production Years:

VS700: 1986-1991; VS800: 1992-2004 (with variations and updates within these ranges).

Manufacturing Locations:

Primarily Japan, with potential assembly in other global locations depending on market.

🏆 Awards & Recognition

Industry Recognition:

The Intruder line was well-received in its market segment for its style, reliability, and performance, contributing to Suzuki's reputation in the cruiser category.