Model:
VS700 Intruder, VS750 Intruder, VS800 Intruder
Product Name:
Suzuki VS700 VS750 VS800 1987-2009 Service Repair Manual
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Comprehensive, official factory service information at an economical price, eliminating the need for expensive paper manuals or waiting for delivery.
Manual Features:
Step-by-step instructions, hundreds of photos/illustrations, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, enlarged insets, numbered table of contents, combined electrical troubleshooting and diagrams.
Troubleshooting Aid:
Excellent for diagnosing and repairing electrical system problems due to combined troubleshooting and detailed wiring diagrams.
Manual Coverage:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Estimated Page Count:
Hundreds of pages (specific number not provided, but implies comprehensive coverage)
Manual Type:
Workshop Service Repair Manual
Delivery Format:
Downloadable PDF
Delivery Method:
Instant download link available on checkout page after payment.
Engine Systems:
Engine Top End, Engine Lubrication System, Engine Removal/Installation, Fuel System, Cooling System
Drivetrain Systems:
Clutch, Crankshaft, Transmission, Final Drive
Chassis Systems:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams, Troubleshooting
Frame And Bodywork:
Frame integrity checks, body panel removal and installation, and related hardware.
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacement, Inspections
Repair Procedures:
Complete Disassembly and Reassembly of all covered systems, Component Overhaul, Component Replacement
Diagnostic Procedures:
Troubleshooting common issues, Electrical System Diagnostics, System-specific troubleshooting guides
Component Specific Procedures:
Detailed procedures for carburetor adjustment and overhaul, ignition timing, valve clearance adjustment, clutch engagement and adjustment, transmission gear inspection, and brake caliper service.
Suspension And Steering Service:
Fork seal replacement, shock absorber servicing, steering head bearing adjustment and replacement.
Electrical Diagnostics:
Comprehensive diagnostic procedures for charging system, ignition system, lighting, starter system, and switches, supported by clear wiring diagrams.
Depth Of Coverage:
In-depth, professional quality, detailed step-by-step instructions, hundreds of photos and illustrations, enlarged insets for critical components.
Diagnostic Tools:
While not explicitly listing tools, the manual's detailed troubleshooting implies the use of common motorcycle diagnostic tools like multimeters, feeler gauges, and torque wrenches.
Repair Level:
Covers everything from basic maintenance to complete engine and component overhauls, suitable for all skill levels.
Engine Type:
V-twin, 4-stroke, SOHC (commonly found across VS700/750/800 models, specific variations may exist across years)
Engine Displacement:
700cc, 750cc, 800cc (specific to the VS700, VS750, and VS800 designations)
Cooling Method:
Liquid-cooled (for most VS750/800 models; VS700 may vary, check manual)
Valve Actuation:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder (typical for this engine configuration).
Horsepower Torque:
Specifications vary by model year and specific engine configuration (covered in detail within the manual)
Fuel Delivery:
Carbureted (likely Mikuni, specific models detailed in manual)
Engine Lubrication System
Oil Type Capacity:
Specific Suzuki recommendations for engine oil viscosity and capacity are detailed in the manual (e.g., SAE 10W-40, API SE or SF classification).
Instrumentation:
Basic analog instrumentation including speedometer, tachometer, odometer, trip meter, and indicator lights. Specific features vary by model year.
Rider Aids:
Primarily mechanical systems. ABS was not a standard feature on early models, but may have been introduced on later iterations (manual would detail any ABS systems).
Connectivity Features:
N/A (Motorcycle of this era predates modern connectivity features).
Scheduled Maintenance:
Detailed schedules for oil changes, filter replacements, chain adjustments (if applicable), brake fluid checks, and valve clearance checks are provided in the manual.
Tire Maintenance:
Information on tire pressure checks and replacement guidelines are included.
Brake System Maintenance:
Procedures for brake fluid flush, pad replacement, and rotor inspection are detailed.
Coolant Type:
Manual specifies type and mixture ratio for the cooling system (likely a permanent type antifreeze).
Brake Fluid:
Manual specifies the DOT rating for brake fluid (e.g., DOT 3 or DOT 4).
Final Drive Fluid:
Manual specifies the type and capacity for the final drive (shaft drive) lubrication.
Engine Oil Viscosity Grade:
Likely SAE 10W-40, or as specified by Suzuki for ambient temperature ranges (detailed in manual).
Common Wear Items:
The manual addresses common wear items such as clutch plates, brake pads, wheel bearings, and suspension components, providing diagnostic and replacement procedures.
Electrical Issues:
The detailed electrical section and troubleshooting guides help address potential issues like charging system problems, ignition system faults, and wiring harness issues.
Carburetor Issues:
The manual covers carburetor tuning, cleaning, and rebuilding, which are common maintenance tasks for this era of motorcycles.