Suzuki VS700 VS800 INTRUDER sm

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🏷️ Basic Information Identification Make: Suzuki Model: VS800 Intruder Model Nickname: Boulevard S50 (VS800) Product Type: Service Manual (SM) Abbreviation: SM Generation Generation: 1st Generation (VS700/VS800) Codes Vin Code Engine...

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类型: Motorcycle

斯库: 406916

标签: Intruder Motorcycle Motorcycles Suzuki VS700 Intruder VS800 Intruder

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS800 Intruder

Model Nickname:

Boulevard S50 (VS800)

Product Type:

Service Manual (SM)

Abbreviation:

Generation

Generation:

1st Generation (VS700/VS800)

Codes

Vin Code Engine Vs700:

VS700GL, VS700GLF, VS700GLFS (Engine code G532)

Vin Code Engine Vs800:

VS800GL, VS800GLF, VS800GLFS, VS800GLP, VS800GLS, VS800GLV (Engine code G539)

👋 Introduction

Market Position

Category:

Cruiser Motorcycle

Target Audience:

Riders seeking classic styling, comfortable cruising, and reliable performance

Competitive Analysis

Competitors Era:

Honda Shadow series, Yamaha Virago series, Kawasaki Vulcan series

Distinguishing Features:

Shaft drive, V-twin engine, low-slung profile, custom styling

Key Features

Engine Configuration:

Air-cooled, 45-degree V-twin

Frame Type:

Steel cradle frame

Drive System:

Shaft drive

Design Philosophy:

American-style custom cruiser aesthetics

📋 Manual Details

Coverage Areas

Primary Coverage:

Suzuki VS700 Intruder

Secondary Coverage:

Suzuki VS800 Intruder

Additional Models Covered:

Suzuki Boulevard S50 (US Market VS800 variant)

Page Count

Approximate Pages:

300-400

Typical Sections:

Maintenance, Troubleshooting, Diagrams, Specifications, Torque Values, Wiring

Manual Type

Type:

Factory Service Manual

Content Focus:

Repair and Maintenance

Language

Language:

English

Format

Format:

Digital (PDF)

Digital Features:

Searchable text, hyperlinked sections

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, assembly, diagnostics, timing, lubrication, cooling

Fuel System:

Carburetor(s) (Mikuni BS34), fuel pump, fuel lines, tank, filter

Transmission:

Gearbox disassembly, inspection, assembly, clutch, gear selection mechanism

Drivetrain:

Shaft drive system, final gear, universal joints

Electrical System:

Ignition system (CDI), starting system, charging system (stator, regulator/rectifier), lighting, battery, horn

Suspension:

Front forks (telescopic, cartridge type), rear shock absorber (monoshock or dual shocks depending on year/variant), linkage (if applicable)

Brakes:

Front and rear brake systems, caliper overhaul, master cylinder, brake lines, disc pads, brake fluid specifications

Steering:

Handlebar assembly, steering bearings, front wheel alignment

Frame And Body:

Frame inspection, seat, fuel tank removal/installation, fenders, exhaust system, controls

Wheels And Tires:

Tire pressure, wheel bearing maintenance, wheel removal/installation

Procedures Included

Maintenance:

Routine checks, oil changes, filter replacements, chain adjustment (if applicable), spark plug replacement, brake bleeding, coolant flush

Troubleshooting:

Diagnostic charts for common issues (e.g., starting problems, poor performance, electrical faults)

Repair:

Detailed step-by-step instructions for component replacement and repair

Rebuilds:

Complete engine and transmission rebuild procedures

Adjustments:

Carburetor synchronization, valve clearance adjustment, clutch adjustment, throttle cable adjustment

Technical Depth

Depth Level:

Comprehensive factory-level repair and maintenance

Diagnostic Capability:

Advanced diagnostics including electrical system troubleshooting with wiring diagrams

Specificity:

Detailed torque specifications for all fasteners

Diagrams:

Exploded view diagrams for all major components

📊 Manual Specifications

File Format

File Extension:

Optical Character Recognition:

Yes (OCR'd for searchability)

Print Quality

Image Resolution:

High (suitable for printing diagrams and text)

Binding Type

Binding Type:

Digital download (not applicable for print binding)

Paper Type

Paper Type:

Digital download (not applicable for print paper type)

⚙️ Engine Specifications

Primary Engine

Engine Type Vs700:

4-stroke, V-twin, liquid-cooled (early models) / air-cooled (later models)

Engine Type Vs800:

4-stroke, V-twin, air-cooled

Displacement Vs700:

699 cc (700 cc class)

Displacement Vs800:

805 cc (800 cc class)

Bore X Stroke Vs700:

70.0 mm x 90.0 mm

Bore X Stroke Vs800:

74.0 mm x 94.0 mm

Compression Ratio Vs700:

9.0:1

Compression Ratio Vs800:

9.2:1

Valve Train:

SOHC, 2 valves per cylinder

Performance

Horsepower Vs700 Approx:

50-55 HP

Torque Vs700 Approx:

40-45 lb-ft

Horsepower Vs800 Approx:

55-60 HP

Torque Vs800 Approx:

45-50 lb-ft

Fuel System

Carburetor Type:

Mikuni BS34 (Dual CV carburetors)

Fuel Delivery:

Diaphragm fuel pump

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Fuel Tank Capacity Vs700:

3.2 US gallons (12.1 liters)

Fuel Tank Capacity Vs800:

3.4 US gallons (12.9 liters)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multiple disc

Primary Drive:

Final Drive:

Shaft drive

Features

Gear Ratios:

Specific gear ratios are detailed within the manual.

Transmission Fluid Type:

API GL-5, SAE 80W-90 hypoid gear oil

Transmission Fluid Capacity:

Approximately 0.95 liters (refer to manual for precise amount)

📐 Dimensions

Exterior

Overall Length Vs700:

Approximately 2250 mm (88.6 in)

Overall Length Vs800:

Approximately 2275 mm (89.6 in)

Overall Width Vs700:

Approximately 770 mm (30.3 in)

Overall Width Vs800:

Approximately 770 mm (30.3 in)

Overall Height Vs700:

Approximately 1100 mm (43.3 in)

Overall Height Vs800:

Approximately 1105 mm (43.5 in)

Wheelbase Vs700:

Approximately 1595 mm (62.8 in)

Wheelbase Vs800:

Approximately 1605 mm (63.2 in)

Ground Clearance Vs700:

Approximately 135 mm (5.3 in)

Ground Clearance Vs800:

Approximately 135 mm (5.3 in)

Weights

Dry Weight Vs700:

Approximately 199 kg (439 lbs)

Dry Weight Vs800:

Approximately 202 kg (445 lbs)

Wet Weight Vs700 Approx:

Approximately 216 kg (476 lbs)

Wet Weight Vs800 Approx:

Approximately 220 kg (485 lbs)

Load Capacity:

Rider and passenger (refer to manual for specific limits)

🛡️ Safety Features

Ratings

Safety Certification:

Not applicable for motorcycles in traditional automotive crash test ratings.

Active Features

Braking System:

Hydraulic disc brakes front and rear

Tire Performance:

Tubeless tires for improved reliability (check specific variants)

Lighting:

Halogen headlight, LED taillight (on later models/Boulevard variants)

Passive Features

Frame Construction:

Robust steel cradle frame designed for stability

Ergonomics:

Low seat height and forward-mounted foot controls for rider comfort and control

💡 Technology Features

Infotainment

Infotainment System:

Not applicable; features analog instrumentation (speedometer, tachometer, fuel gauge).

Driver Assistance

Driver Assistance Features:

Not applicable.

Connectivity

Connectivity Options:

Not applicable.

Lighting Technology

Headlight Type:

Halogen, 12V 60/55W

Ignition Technology

Ignition System:

Electronic ignition (CDI)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles (4,800 km) or 6 months

Oil Filter Replacement Interval:

With every oil change

Air Filter Cleaning Interval:

Every 3,000 miles (4,800 km), replace as needed

Spark Plug Replacement Interval:

Every 6,000 miles (9,600 km)

Valve Clearance Check Interval:

Every 6,000 miles (9,600 km)

Brake Fluid Flush Interval:

Every 12,000 miles (19,200 km) or 2 years

Shaft Drive Oil Change Interval:

Every 12,000 miles (19,200 km)

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SE or SF or SG or SH or SJ or SL or SM

Engine Oil Capacity With Filter:

Approximately 2.4 liters (refer to manual for exact amount)

Engine Oil Capacity Without Filter:

Approximately 2.2 liters (refer to manual for exact amount)

Coolant Type Vs700 Liquid Cooled Models:

Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water)

Coolant Capacity Vs700 Liquid Cooled Models:

Refer to manual, typically around 1.2 liters

Brake Fluid Type:

DOT 3 or DOT 4 compliant hydraulic brake fluid

Fork Oil Type Vs700 800:

SAE 10W fork oil (refer to manual for specific viscosity and quantity)

Known Issues

Common Complaints:

Carburetor synchronization drift, fuel line degradation, charging system issues (stator/regulator), occasional clutch slippage under heavy use.

Potential Wear Items:

Brake pads, tires, wheel bearings, steering head bearings.

Preventative Measures

Importance Of Regular Maintenance:

Crucial for longevity and performance due to the vintage nature of some components.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Suzuki Motor Corporation, Japan

Motorcycle Legacy:

Suzuki has a long history in motorcycle manufacturing, known for innovation and performance.

Model Evolution

Initial Introduction Vs700:

Evolution To Vs800:

Increased displacement to 805cc introduced in 1992, becoming the VS800 Intruder.

Rebranding Usdm:

The VS800 was later rebranded as the Suzuki Boulevard S50 in the US market.

Production Run:

VS700: 1985-1991, VS800: 1992-2004 (as Intruder), continued as Boulevard S50 until 2009.

Production

Manufacturing Locations:

Primarily Japan, with some assembly possibly occurring in other regions.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Intruder series generally received positive reviews for its styling and value proposition in the cruiser market.

Ratings

Reliability Reputation:

Generally considered reliable with proper maintenance, reflecting Suzuki's reputation.

Certifications

Emissions Standards:

Compliant with prevailing emissions standards for its respective production years.