Class:
Cruiser Motorcycle
Target Audience:
Owners, DIY enthusiasts, and professional mechanics working on the Suzuki VZ800 Marauder.
Competitors Style:
Similar cruisers from brands like Honda Shadow, Yamaha Virago/V-Star, Kawasaki Vulcan, and Harley-Davidson Sportster, though the Marauder offers a distinctive styling.
Design Philosophy:
Bulleted styling, torquey V-twin engine, comfortable riding position, aimed at riders seeking classic cruiser aesthetics with modern reliability.
Manual Value Proposition:
Provides comprehensive, step-by-step guidance with detailed illustrations, enabling efficient and accurate repairs, maintenance, and troubleshooting.
Engine:
Complete engine overhaul, internal components, cooling system, lubrication system, fuel system (carburetors/injection, fuel pump), ignition system, exhaust system.
Transmission:
Clutch operation, gearbox disassembly/assembly, gear selection, drive chain maintenance.
Chassis:
Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, brakes (front and rear), brake system components (master cylinder, calipers, lines, pads).
Electrical:
Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlight, taillight, indicators), instrumentation, electrical components, troubleshooting.
Bodywork And Trim:
Body panel removal and installation, fairings, seat, fuel tank, fenders, trim pieces, cosmetic components.
Maintenance:
Routine maintenance, periodic service intervals, lubrication points, fluid checks and changes, filter replacement, spark plug replacement, chain adjustment.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding, error code interpretation (if applicable).
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major vehicle systems.
Installation:
Procedures for installing new or replacement parts and accessories.
Special Tools:
Identification and usage instructions for required special service tools.
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds, including detailed diagnostic information.
Printability:
Yes, all pages are printable.
Readability:
Compatible with Adobe Reader, viewable on Windows, Mac, and Linux OS.
Quality Description:
High-quality PDF with clear text, illustrations, and diagrams.
Binding:
Digital Download (PDF), printable for physical binding.
Paper:
N/A (Digital Format)
Type:
Liquid-cooled, 4-stroke, V-twin, SOHC, 8 valves
Displacement:
805 cc (49.1 cu in)
Bore X Stroke:
83.0 mm x 74.4 mm (approximate, manual will confirm)
Compression Ratio:
9.2:1 (typical for this model, manual will confirm)
Horsepower:
Approx. 50 HP (at crankshaft, actual figures in manual)
Torque:
Approx. 65 Nm (at crankshaft, actual figures in manual)
Carburetion:
Dual Mikuni carburetors (typically 36mm, manual will specify exact model)
Fuel Tank Capacity:
15.5 Liters (approximate, manual will confirm)
Oil Capacity:
3.0 Liters (with filter change, manual will specify exact capacity and oil type)
Length:
Approx. 2390 mm (manual will have precise dimensions)
Width:
Approx. 860 mm (manual will have precise dimensions)
Height:
Approx. 1150 mm (manual will have precise dimensions)
Dry Weight:
Approx. 210 kg (manual will confirm exact weight)
Curb Weight:
Approx. 230 kg (manual will confirm exact weight)
Front Tire Size:
130/90-16 M/C 67H (manual will confirm)
Rear Tire Size:
170/80-15 M/C 77H (manual will confirm)
Front Wheel Size:
16 inch (manual will confirm)
Rear Wheel Size:
15 inch (manual will confirm)
Front Brake Type:
Hydraulic disc
Safety Standards:
Adheres to standard motorcycle safety regulations for its era. Specific crash test ratings not typically provided for motorcycles of this type in the same way as cars.
Braking System:
Responsive hydraulic front disc brake and reliable rear drum brake.
Frame Construction:
Sturdy steel frame designed for stability and rider confidence.
Lighting:
Adequate lighting for visibility (headlight, taillight, brake light, turn signals).
Oil Change:
Typically every 6,000 km or 12 months (refer to manual for exact recommendation and oil type).
Major Service:
Intervals for valve clearance checks, spark plug replacement, and other critical components will be detailed in the manual.
Engine Oil Type:
API SG or higher, SAE 10W-40 recommended (manual will specify exact Suzuki recommendations and viscosity grades).
Brake Fluid Type:
DOT 4 (manual will confirm).
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant (manual will specify mix ratio and type).
Carburetor Tuning:
As with many carbureted motorcycles, periodic tuning and cleaning may be required for optimal performance, especially if the bike sits for extended periods.
Cam Chain Tensioner:
Some V-twin engines of this era can experience cam chain tensioner wear; the manual will provide inspection and replacement procedures.
Charging System:
Stator or regulator/rectifier failure can occur over time; the manual provides testing procedures for these components.
Fastener Torque:
Crucial adherence to torque specifications for all fasteners, as outlined in the manual, to prevent damage and ensure safety.
Genuine Parts:
Recommendation to use genuine Suzuki parts for all replacements to maintain performance, reliability, and safety.
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for its wide range of products including motorcycles, automobiles, ATVs, and marine engines.
Vz Series:
The VZ800 Marauder is part of Suzuki's cruiser line, evolving from earlier models like the VS Intruder and sharing mechanical similarities with other V-twin Suzukis of the era.
Marauder Styling:
The Marauder series is characterized by its 'bobbed' fender styling, drag bars, and aggressive, low-slung appearance, differentiating it from more traditional cruiser designs.
Production Period:
The VZ800 Marauder was produced in various forms from the mid-1990s through the late 2000s, with the 2005-2009 models representing a specific iteration.
Industry Awards:
While specific awards for the VZ800 Marauder are not widely publicized, Suzuki motorcycles are generally well-regarded for their reliability and value.
Owner Satisfaction:
Owners generally appreciate the VZ800 Marauder for its comfortable ride, distinctive styling, and reliable V-twin performance.
Manufacturing Standards:
Manufactured under stringent Japanese automotive industry standards.
