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2008 Suzuki VZR1800 Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Suzuki Model: VZR1800 Model Nickname: Boulevard M109R Year: 2008 Codes Vin Code: JS1NC711 Engine Code: M109R 👋 Introduction Market Position Market Segment: Cruiser / Power...
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类型: Motorcycle
厂商:
斯库: 604049
2008 Suzuki VZR1800 Service Repair Manual2008 Suzuki VZR1800 Service Repair Manual2008 Suzuki VZR1800 Service Repair Manual2008 Suzuki VZR1800 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VZR1800
Model Nickname:
Boulevard M109R
Year:
2008
Codes
Vin Code:
JS1NC711
Engine Code:
M109R
👋 Introduction
Market Position
Market Segment:
Cruiser / Power Cruiser
Target Audience:
Riders seeking a powerful, stylish, and distinctive cruiser with a focus on performance and customizability.
Competitive Analysis
Key Competitors:
Harley-Davidson V-Rod, Yamaha V-Star 1300/1700, Honda VTX1300/1800, Kawasaki Vulcan 900/1700.
Key Features Vehicle
Engine Type:
V-twin, liquid-cooled, SOHC, 4 valves per cylinder
Design Philosophy:
Sportbike-inspired styling blended with cruiser comfort and muscle, emphasizing performance and aggressive aesthetics.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Lighting, Instrumentation, Bodywork, Maintenance, Troubleshooting, Specifications, Wiring Diagrams
Page Count
Total Pages:
Approx. 500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of the V-twin engine, including cylinder heads, pistons, crankshaft, connecting rods, camshafts, valves, and timing components.
Fuel System:
EFI system diagnosis, fuel pump, injectors, throttle body, fuel pressure regulator, and fuel tank servicing.
Ignition System:
Spark plugs, ignition coils, ECU control, and timing adjustments.
Transmission Drivetrain:
Clutch operation, gearbox servicing, final drive shaft, universal joint, and bearing maintenance.
Chassis Suspension:
Frame inspection, front fork servicing (including oil changes and seal replacement), rear shock absorber adjustment and replacement, steering bearing maintenance.
Brakes:
Front and rear brake system diagnosis, hydraulic system bleeding, brake pad and disc replacement, caliper servicing.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor), lighting system, horn, and all electrical component testing and troubleshooting.
Wiring Diagrams:
Comprehensive color-coded wiring diagrams for all electrical circuits.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake fluid checks, coolant checks, and tire pressure checks.
Troubleshooting:
Diagnostic procedures for common issues, including starting problems, engine performance issues, electrical faults, and braking system malfunctions, often with flowcharts.
Major Repairs:
Detailed step-by-step instructions for major component overhauls and repairs, such as engine rebuilds, transmission overhauls, and suspension component replacement.
Component Disassembly Reassembly:
Precise instructions for removing, inspecting, repairing, and reinstalling virtually every part of the motorcycle.
Specifications Settings:
Torque specifications for all fasteners, valve clearances, ignition timing, idle speed settings, and other critical adjustments.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with hyperlinked table of contents for easy navigation.
Print Quality
Image Resolution:
High-resolution scans ensuring clarity of diagrams, schematics, and photographs.
Binding Type
Binding Type Physical:
N/A (Digital Format)
Paper Type
Paper Type Physical:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
1783cc (109 cubic inch) V-twin
Bore X Stroke:
112.0 mm x 90.5 mm
Compression Ratio:
12.3:1
Valve Train:
SOHC, 4 valves per cylinder, pushrod actuated
Cooling System:
Liquid-cooled with fan assist
Performance
Horsepower Estimated:
Approx. 125 HP @ 6,000 RPM
Torque Estimated:
Approx. 114 lb-ft @ 3,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle valves (SDTV - Suzuki Dual Throttle Valve)
Fuel Type:
Unleaded gasoline, 91 octane (or higher) recommended
Fuel Tank Capacity:
4.4 US gallons (16.5 Liters)
Lubrication
Oil Type:
Suzuki recommends SAE 10W-40 API SG, SF or SH motor oil
Oil Capacity W Filter:
Approx. 4.0 US quarts (3.8 Liters)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
Shaft drive with enclosed universal joint
Fluid Type
Transmission Oil Type:
Suzuki recommends API GL-4 SAE 80W gear oil
Fluid Capacity
Final Drive Oil Capacity:
Approx. 0.19 US quarts (0.18 Liters)
📐 Dimensions
Exterior
Overall Length:
92.5 inches (2350 mm)
Overall Width:
34.3 inches (870 mm)
Overall Height:
45.5 inches (1155 mm)
Wheelbase:
66.1 inches (1680 mm)
Ground Clearance:
5.1 inches (130 mm)
Weights
Dry Weight:
Approx. 683 lbs (310 kg)
Curb Weight:
Approx. 716 lbs (325 kg)
Front Suspension Travel:
5.1 inches (130 mm)
Rear Suspension Travel:
4.5 inches (115 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycle safety is not rated by typical automotive bodies like NHTSA or IIHS. Focus is on rider protection and motorcycle engineering integrity.
Active Features
Braking System:
Dual front hydraulic disc brakes, Single rear hydraulic disc brake. Optional ABS was available on some models/markets.
Lighting:
Halogen headlight, LED taillight, standard turn signals.
Passive Features
Frame Construction:
High-tensile steel frame and cast aluminum rear frame.
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, gear position indicator, fuel gauge, clock, odometer, trip meters, indicator lights. Located on handlebars and integrated into the headlight cowl.
Driver Assistance
ABS:
Available as an option on select models/markets. Not standard on all 2008 VZR1800/M109R models.
Connectivity
Connectivity Features:
None (This is a 2008 motorcycle; no Bluetooth, smartphone integration, etc.)
🔧 Maintenance
Service Intervals
First Service:
Typically 600 miles (1,000 km) or 1 month for initial break-in service (oil change, filter, inspection).
Major Service Intervals:
12,000 miles (20,000 km) for major checks, including valve clearance adjustments, spark plug replacement, and extensive inspections. Specific intervals are listed in the manual.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG, SF or SH
Cooling System:
Suzuki Super Long Life Coolant or equivalent, 50/50 mix with distilled water.
Brake Fluid:
DOT 4
Final Drive Oil:
API GL-4 SAE 80W gear oil
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, and throttle cables are typical wear items.
Potential Issues:
Some owners have reported occasional issues with the regulator/rectifier under heavy electrical load or extended high-temperature operation. The manual provides diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Model Evolution
Introduction Year:
Originally introduced as the VZR1800 in Europe/Australia and Boulevard M109R in North America in 2006.
Key Updates By Year:
2008 saw minor cosmetic updates and potentially some ECU tuning or component refinements common for mid-cycle updates. Specific model year changes are detailed in the manual.
Production
Manufacturing Location:
Likely Hamamatsu, Japan or other Suzuki global facilities.
Production Lifespan:
Produced from 2006 to 2019 with various iterations and sub-models (e.g., M109R, M109R BOSS, M109R B.O.S.S.).
🏆 Awards & Recognition
Recognitions
Industry Awards:
The M109R/VZR1800 has consistently received praise from motorcycle publications for its performance, styling, and powerful engine. Specific awards vary by year and publication, but it has been a recognized 'cruiser of the year' contender.
Ratings
Performance Reviews:
Highly rated for acceleration, comfortable riding position for a cruiser, and distinctive styling. Engine power and torque are often highlighted.
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