Engine Service:
Engine overhaul, component testing, cylinder head, block assembly, lubrication, cooling, fuel injection, emission systems, engine control system.
Transmission Service:
Transmission overhaul, clutch, gearbox, components, drive shafts, differentials.
Brake System:
Brake system inspection, repair, component replacement (pads, discs, calipers, lines), ABS system (if equipped).
Electrical System:
Detailed wiring diagrams, component testing, troubleshooting, lighting, ignition, starting, charging systems, ECU diagnostics.
Suspension Steering:
Front and rear suspension inspection and repair, steering system components, alignment.
Chassis Body:
Frame, subframes, suspension mounting points, body panel removal/installation, door mechanisms, latches.
Cooling System:
Radiator, fans, thermostat, water pump, hoses, coolant capacity and specification.
Fuel System:
Fuel tank, fuel pump, fuel lines, filters, pressure testing, components specific to diesel injection.
Emission System:
Catalytic converter (if applicable), EGR system, emissions control components, diagnosis.
Heating Air Conditioning:
HVAC system operation, refrigerant handling (if AC equipped), heater core, blower motor, controls.
Restraint System:
Seat belts, airbag system components and diagnostics, SRS module.
Interior:
Seat removal/installation, dashboard disassembly, trim panels, headliner, carpet.
Differential Drive:
Front wheel drive system, differential components, drive axle service.
Axle:
Front and rear axle components, wheel bearings, hub assemblies.
Maintenance Procedures:
General maintenance, periodic lubrication, fluid changes, filter replacements, belt adjustments.
Troubleshooting:
Systematic fault diagnosis and repair procedures for mechanical and electrical issues.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Repair Procedure Detail:
Detailed substeps, notes, cautions, and warnings for each procedure.
Diagnostic Capabilities:
Advanced diagnostics for engine control systems, electrical faults, and mechanical components.
Rebuild Procedures:
Complete engine and transmission rebuild procedures.
Information Type:
Factory-level detail with photos, illustrations, and detailed substeps.
Illustrations:
Hundreds of photos and illustrations, enlarged insets for detailed part examination.
Instructions Format:
Numbered instructions for clarity, bold figure numbers for quick illustration matching.
Navigability:
Numbered table of contents for fast information retrieval.
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, depending on driving conditions (specifics in manual).
Engine Oil Specification:
API CF/CG-4 or ACEA B3/B4 (for diesel engines), viscosity grade typically 5W-30 or 10W-40 (precise specification in manual).
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a long-life type (e.g., Suzuki Super Long Life Coolant, details in manual).
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual for specific recommendation).
Common Wear Items:
Clutch wear, suspension components (bushings, links), exhaust system corrosion, ignition coil pack issues (on petrol variants, but relevant to general knowledge).
Diesel Specific Concerns:
DPF regeneration issues (if equipped), glow plug reliability, injector performance.