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Tesla Model S 2012-2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Tesla Model: Model S Year: 2012-2016 Codes Platform: Tesla Model S (First Generation) 👋 Introduction Market Position Vehicle Segment: Luxury Electric Sedan Competitive Analysis Key...
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Tesla Model S 2012-2016 Service Repair Workshop ManualTesla Model S 2012-2016 Service Repair Workshop ManualTesla Model S 2012-2016 Service Repair Workshop ManualTesla Model S 2012-2016 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Tesla
Model:
Model S
Year:
2012-2016
Codes
Platform:
Tesla Model S (First Generation)
👋 Introduction
Market Position
Vehicle Segment:
Luxury Electric Sedan
Competitive Analysis
Key Competitors:
Porsche Panamera, Mercedes-Benz S-Class, BMW 7 Series (in luxury segment); early electric luxury competitors.
Key Features
Powertrain Type:
All-electric powertrain with varying battery capacities and motor configurations.
Performance Highlights:
Instant torque, rapid acceleration, long electric range.
Technology Integration:
Large central touchscreen interface, over-the-air software updates, Autopilot hardware (from later models).
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All repairs, servicing, and troubleshooting procedures.
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as extensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Electric motor, battery pack, power electronics (inverter, charger), drive unit, single-speed transmission.
Chassis:
Suspension (air suspension, adaptive damping), steering (electric power steering), braking system (regenerative braking, hydraulic brakes), wheels and tires.
Electrical System:
High-voltage system, low-voltage system, battery management system (BMS), charging system, exterior and interior lighting, power distribution, sensors, ECUs.
Body And Interior:
Body panels, doors, windows, roof, seats, HVAC system, interior trim, airbags, restraint systems.
Infotainment And Connectivity:
Central touchscreen display, software updates, navigation, audio system, connectivity features (e.g., LTE, Wi-Fi).
Procedures Included
Routine Maintenance:
Brake fluid replacement, tire rotation, cabin air filter replacement, wiper blade replacement, general inspection procedures.
Diagnostic Procedures:
Troubleshooting electrical faults, battery diagnostics, motor issues, charging problems, sensor malfunctions, software related diagnostics.
Repair And Replacement:
Component replacement (motors, batteries, inverters, chargers, suspension parts, body panels), system repair, wiring harness repair.
Overhaul And Rebuild:
Detailed procedures for disassembly, inspection, repair, and reassembly of major vehicle components (e.g., drive unit components where applicable).
Special Procedures:
High-voltage system safety protocols, battery pack servicing, software calibration, door alignment, body repair techniques.
Technical Depth
Depth:
Professional-level, covering diagnostics, repair, and system-level troubleshooting with detailed step-by-step instructions and exploded diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Capability:
Printable (single pages or entire manual).
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Quality:
N/A (Digital download)
Licensing
Usage License:
Lifetime usage on unlimited devices, no expiry, no renewal fees.
Compatibility
Operating Systems:
Compatible with Windows and MAC computers.
⚙️ Engine Specifications
Primary Engine
Powertrain Type:
All-Electric
Battery Options:
Various lithium-ion battery pack capacities (e.g., 40 kWh, 60 kWh, 85 kWh, P85D, 90D, P90D).
Performance
Motor Configurations:
Single motor (rear-wheel drive) and dual motor (all-wheel drive) configurations.
Horsepower Range:
Approx. 300 hp to over 700 hp (for performance variants like P85D/P90D).
Torque Delivery:
Instantaneous, with torque figures often exceeding 400 lb-ft, significantly higher for performance models.
Fuel System
Energy Source:
Electricity stored in high-voltage battery pack.
Charging Ports:
AC charging port (Type 1/2), DC Supercharging port.
🔧 Transmission
Standard
Transmission Type:
Single-speed reduction gear transmission.
Optional
Drive Configuration:
Rear-Wheel Drive (RWD) or All-Wheel Drive (AWD) with dual motors.
Features
Regenerative Braking:
Integrated regenerative braking system to recapture energy during deceleration.
📐 Dimensions
Exterior
Length:
Approx. 196.5 inches (4991 mm)
Width:
Approx. 77.7 inches (1974 mm) without mirrors
Height:
Approx. 56.5 inches (1435 mm)
Interior
Seating Capacity:
5 passengers
Cargo
Rear Trunk Volume:
Approx. 5 cubic feet (140 liters) (front trunk adds additional storage)
Weights
Curb Weight:
Approx. 4,400 - 4,700 lbs (2000 - 2130 kg), depending on battery and configuration.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star Safety Rating (achieved by NHTSA).
IIHS Top Safety Pick:
Often awarded Top Safety Pick or Top Safety Pick+ by IIHS.
Active Features
Driver Assistance Options:
Adaptive Cruise Control, Automatic Emergency Braking, Lane Keeping Assist (as part of early Autopilot hardware).
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags, knee airbags.
Body Structure:
Reinforced body structure designed for battery protection and occupant safety.
💡 Technology Features
Infotainment
Central Display:
Large 17-inch touchscreen controlling most vehicle functions, navigation, media, and climate.
Driver Assistance
Autopilot Hardware Presence:
Equipped with hardware suite for Autopilot features (camera, radar, ultrasonic sensors).
Connectivity
Data Connectivity:
Built-in LTE for connectivity and over-the-air software updates.
Smartphone Integration:
Mobile app integration for remote control and monitoring.
🔧 Maintenance
Service Intervals
Brake Fluid Replacement:
Every 2 years (recommended).
Cabin Air Filter:
Annually or every 12,500 miles (20,000 km).
Tire Rotation:
Every 6,250 miles (10,000 km) or if uneven wear is detected.
Fluid Specifications
Coolant:
Proprietary Tesla coolant mixture (specific PN often required, consult manual for details).
Brake Fluid:
DOT 3 or DOT 4 (typically a low-viscosity fluid is recommended, consult manual for exact specification).
Windshield Washer Fluid:
Standard windshield washer fluid.
Known Issues
Common Wear Items:
Tires (due to instant torque and weight), 12V battery (periodic replacement), door handles (mechanism issues).
Potential Battery Concerns:
Degradation over time (normal for all batteries), though typically managed well by BMS.
Software Glitches:
Infrequent software-related issues that are often resolved by over-the-air updates or reboots.
📚 Vehicle History
Brand Heritage
Brand Focus:
Pioneering electric vehicle technology and sustainable mobility.
Model Evolution
Launch Year:
2012
Key Updates 2012-2016:
Introduction of AWD (85D), performance variants (P85D), battery capacity increases (90 kWh), minor styling updates, Autopilot hardware introduction.
Production
Manufacturing Location:
Fremont, California, USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
Received numerous awards for innovation, performance, and safety from automotive publications and organizations.
Ratings
Consumer Reports Reliability:
Varied over the years, with specific model years and components impacting overall ratings (manual is crucial for DIY maintenance to mitigate issues).
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