Segment:
Utility ATV / Recreational ATV
Target Audience:
Enthusiasts and owners of TGB Blade 425 and 400 models requiring maintenance and repair information.
Competitors:
Manuals for comparable ATVs from brands like Yamaha (Grizzly), Polaris (Sportsman), Can-Am (Outlander), Arctic Cat (Wildcat).
Feature 1:
Instant Download PDF format for immediate access.
Feature 2:
Exploded views and diagrams for clear visualization of components and procedures.
Feature 3:
Step-by-step instructions for a wide range of repair and maintenance tasks.
Feature 4:
Compatibility with all major operating systems (PC & Mac).
Models Covered:
TGB Blade 425, TGB Blade 400
Years Covered:
Multiple model years implied by 'All Models Covered'. Specific years require consultation of manual's table of contents.
Estimated Pages:
Estimated between 300-500 pages, typical for comprehensive workshop manuals.
Type:
Workshop Service Repair Manual
Language:
Likely English, based on product description and common industry practice for downloadable manuals.
Format:
PDF (Portable Document Format)
Engine Mechanical:
Engine teardown, reassembly, specifications, troubleshooting, performance tuning, valve adjustments, piston/cylinder inspection, crankshaft and connecting rod service.
Fuel System:
Carburetor (or fuel injection system) overhaul, cleaning, adjustment, fuel pump, fuel lines, fuel tank, fuel filter replacement.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, bleeding procedures, coolant specifications.
Exhaust System:
Muffler, exhaust pipes, heat shields, mounting hardware, leak detection.
Transmission Drivetrain:
Gearbox disassembly, assembly, shift mechanism, clutch operation, drive shafts, differential (if applicable), bearing replacement, fluid specifications and change intervals.
Suspension Steering:
Front and rear suspension components (shocks, springs, control arms, bushings), steering system (handlebars, tie rods, steering column), alignment procedures, specifications.
Brakes:
Brake system diagnosis, caliper overhaul, brake pad replacement, brake fluid flush and bleed, master cylinder service, rotor inspection and replacement, parking brake adjustment.
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), starter motor, ignition system (spark plugs, coil, CDI unit), lighting, switches, fuses, troubleshooting electrical faults.
Bodywork Chassis:
Frame inspection, body panel removal and installation, seat, fenders, racks, fairings, general maintenance and repair procedures.
Routine Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment, tire pressure checks, battery maintenance, spark plug replacement.
Troubleshooting:
Diagnostic guides for common starting problems, running issues, electrical faults, and performance degradation.
Overhaul Rebuild:
Complete procedures for engine, transmission, carburetor, and brake system overhauls.
Adjustments:
Carburetor tuning, valve clearance adjustment, brake adjustments, throttle cable adjustment, chain tension adjustment.
Disassembly Reassembly:
Detailed step-by-step instructions for component removal and installation, with emphasis on proper torque values and sequences.
Depth:
Comprehensive (covering basic maintenance to complete engine rebuilds and advanced diagnostics).
User Level:
Suitable for DIY enthusiasts, home mechanics, and professional technicians.
Engine Type:
Likely Single-Cylinder, 4-Stroke, Liquid-Cooled (common for these displacement ranges).
Displacement 425:
Approximately 400cc - 425cc (exact specification depends on specific Blade 425 variant).
Displacement 400:
Approximately 350cc - 400cc (exact specification depends on specific Blade 400 variant).
Horsepower Range:
Estimated 25-30 HP, depending on exact model and tuning.
Torque Range:
Estimated 28-32 Nm, depending on exact model and tuning.
Fuel Delivery:
Likely Carburetor (e.g., Mikuni or Keihin) for older models, potential for EFI on later versions.
Fuel Type:
Unleaded Gasoline
Ignition System:
CDI (Capacitor Discharge Ignition) or electronic ignition system.
Cooling Method:
Liquid-Cooled (Radiator and Fan)
Starting Method:
Electric Starter, potentially with a manual backup pull-start.
Engine Oil Change:
Every 100-200 hours or annually, whichever comes first (specific interval in manual).
Air Filter Cleaning:
Every 20-40 hours or as needed based on operating conditions.
Spark Plug Replacement:
Every 100-200 hours or annually.
Engine Oil:
Likely SAE 10W-40 or 10W-50 Synthetic Motorcycle/ATV Oil (API SG or higher). Manual will specify exact viscosity and API rating.
Coolant:
Ethylene Glycol based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and replacement interval.
Transmission Fluid:
CVT belt fluid or specific ATF. Manual will specify exact type and capacity.
Common Issue 1:
CVT belt wear or slippage, requiring timely inspection and replacement.
Common Issue 2:
Carburetor jetting issues or clogging, especially with ethanol fuels.
Common Issue 3:
Suspension bushing wear over time due to heavy use and terrain.
Common Issue 4:
Electrical connectors can sometimes be susceptible to corrosion if not properly maintained or protected.
