This workshop service repair manual provides comprehensive information for the Blade 400 and Blade 425 models. Known for practical and robust designs, these models offer an entry into the mid-size ATV segment. These vehicles are engineered for versatile use, likely catering to both recreational riders and those requiring a dependable workhorse. The manual details various systems including engine lubrication, fuel, and cooling, alongside the V-type belt driving system, kick starter, final driving mechanism, and essential electrical components and diagrams. Coverage extends to chassis systems such as brakes, wheels, steering, and suspension, ensuring a complete understanding of the vehicle's construction.
The purpose of this manual is to serve as an exhaustive resource for maintaining and repairing your ATV. It contains detailed procedures for routine maintenance, lubrication, and component servicing, including engine removal, cylinder head and crankshaft work, and brake and suspension system repairs. With hundreds of pages of content, complete with photos and illustrations, this English-language manual guides DIY enthusiasts and professional mechanics through every aspect of vehicle upkeep. It is designed to be cost-effective, convenient, and easily accessible, enabling users to keep their vehicle in optimal working condition and save on labor costs by providing step-by-step instructions and diagnostic guidance.
Model Variants Covered:
Blade 400, Blade 425
Product Type:
Workshop Service Repair Manual
Product Identifier:
TGB Blade 425 400 Workshop Service Repair Manual PDF
Target Audience:
DIY enthusiasts and experienced mechanics seeking comprehensive repair and service information.
Advantages Over Paper:
More cost-effective, convenient digital format, easy to access and print specific sections, less prone to damage in workshop environments.
Manual Benefits:
Inexpensive way to keep vehicle working properly, saves money on mechanic labor, provides step-by-step instructions, enhances user knowledge.
Content Format:
Hundreds of pages with photos and illustrations for detailed procedural guidance.
Coverage Scope:
Complete factory service and repair information for TGB Blade 400 and 425 models, all styles covered.
Estimated Page Count:
Hundreds of pages (printable)
Manual Type:
Full Factory Service Repair Manual
Engine Systems:
Lubrication System, Fuel System, Cooling System
Drivetrain Systems:
V-type belt driving system, Kick Starter, Final Driving Mechanism
Electrical Systems:
Alternator, Starting Clutch, Electrical Equipment, Electrical Diagrams
Chassis Systems:
Body Cover, Front Brake and Front Wheel, Steering/Front Suspension, Rear Brake/Rear Wheel/Rear Cushion
Maintenance Procedures:
General Information, Service Maintenance Information, Routine Maintenance, Lubrication
Repair Procedures:
Engine Removal, Cylinder Head/Valve Servicing, Cylinder/Piston Servicing, Crankshaft/Crankcase Servicing, Brake System Repair, Suspension Repair, Steering System Repair, Electrical Component Repair
Troubleshooting:
Implicitly covered through detailed repair and system information, guiding diagnostics.
Depth Of Coverage:
Complete disassembly and reassembly instructions, step-by-step procedures with hundreds of photos and illustrations.
Printability:
Fully printable, allowing users to print entire manual or specific pages.
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
Operating Systems:
Compatible with all versions of Windows and Mac, accessible via web browser on any computer or mobile device.
Required Software:
Adobe PDF Reader, Winzip (free online)
Engine Type:
Information suggests a single-cylinder, four-stroke engine configuration typical for this class of ATV, though specific displacement (400cc vs 425cc) implies variations.
Displacement Variants:
400cc and 425cc (exact specifications for horsepower and torque are not provided but will be detailed within the manual).
Fuel Delivery:
Carburetor or Fuel Injection system (detailed diagnosis and repair covered in the manual).
Cooling Method:
Liquid-cooled (details on radiator, hoses, coolant, and fan operation included).
Transmission Type:
Automatic transmission with V-belt (CVT) drive system, also covers kick starter functionality.
Drive System Components:
V-type belt, primary and secondary clutch assembly, CVT operation and maintenance.
Dry Weight:
Specific dry weight figures for 400 and 425 models are not provided in the product description but will be present in the manual.
Gross Vehicle Weight Rating:
Specific GVWR figures are not provided in the product description but will be present in the manual.
Braking System:
Front and Rear brake systems covered, including component inspection, service, and repair procedures.
Suspension System:
Front and Rear suspension components, including shocks, springs, and linkages, are covered for maintenance and repair.
Instrument Cluster:
Information on the instrument cluster functions, indicators, and basic diagnostics will be present.
Lighting System:
Details on headlight, taillight, and indicator lamp systems, including bulb types and replacement procedures.
Electrical Diagnostics:
Comprehensive electrical diagrams and troubleshooting guides for identifying and resolving electrical system faults.
Scheduled Maintenance:
Detailed maintenance schedules for various mileage or time intervals will be provided, covering fluid changes, filter replacements, inspections, and adjustments.
Engine Oil:
Specific SAE viscosity grades (e.g., 10W-40) and API service classifications for engine oil will be listed in the manual. Capacity details also included.
Coolant Type:
Specifications for coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze) will be provided.
Brake Fluid:
DOT specification for brake fluid (e.g., DOT 3 or DOT 4) will be detailed.
Gear Oil:
Specifications for final drive gear oil viscosity and type will be included.
Common Wear Items:
While not explicitly listed, manuals of this nature often include guidance on common wear items such as V-belts, brake pads, tires, and suspension bushings.
Oil Filter:
Specific part numbers for the oil filter will be available within the manual.
Air Filter:
Specific part numbers for the air filter will be available within the manual.
Manufacturer:
TGB (Taiwan Golden Bee) is a manufacturer of scooters, ATVs, and motorcycles, known for their practical and robust designs.
Blade Series Context:
The Blade series represents TGB's offering in the mid-size ATV segment, with the 400 and 425 models likely representing variations in engine displacement or feature packages within a similar chassis design.
Production Period:
Specific production years are not detailed, but the manual implies coverage of a range of model years for these displacements.
Industry Awards:
No specific awards or certifications are mentioned in the product description.
