Target User:
Owners and technicians working on TGB Hornet 50 and Hornet 90 ATVs, seeking comprehensive repair and maintenance information.
Manual Type Advantage:
As a 'Complete Factory Service Repair Workshop Manual,' it aims to provide a higher level of detail than generic repair guides or owner's manuals.
No Extra Fees Expiry:
Offers perpetual access and no hidden costs, a significant advantage for long-term use.
Instant Download:
Immediate access to repair information, crucial for urgent repairs or planned maintenance.
General Coverage:
Comprehensive factory service, repair, and maintenance for TGB Hornet 50 and Hornet 90 ATVs.
Estimated Page Count:
Detailed page count not provided, but described as 'Complete Factory Service Repair Workshop Manual'.
Manual Type:
Factory Service Manual / Workshop Manual
Language:
English (Assumed, standard for most service manuals of this nature unless otherwise specified).
Format:
Digital Download (Computer, Tablet, Smartphone compatible)
Engine Service And Repair:
Detailed procedures for engine disassembly, inspection, assembly, tuning, and component replacement for both 50cc and 90cc variants. Includes top-end and bottom-end rebuilds.
Fuel System:
Carburetor adjustments, cleaning, and rebuilding; fuel pump and fuel line service; fuel tank maintenance.
Cooling System:
Radiator service, coolant replacement, thermostat testing, and water pump inspection.
Exhaust System:
Muffler and pipe inspection, gasket replacement, and potential repair.
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) service, belt inspection and replacement, clutch assembly, and final drive maintenance.
Chassis And Frame:
Frame inspection for damage, steering head bearing service, and general chassis component checks.
Suspension System:
Front and rear shock absorber service, spring inspection, and linkage maintenance.
Braking System:
Hydraulic brake system service (front and rear), brake fluid replacement, caliper maintenance, pad replacement, and rotor inspection.
Electrical System:
Battery service, charging system (stator, regulator/rectifier), ignition system troubleshooting, lighting system checks, and wiring diagram interpretation.
Wheels And Tires:
Tire pressure checks, wear inspection, and wheel bearing service.
Bodywork And Plastics:
Fairing removal and installation, seat maintenance, and plastic component care.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, spark plug checks, air filter cleaning/replacement, and general inspections.
Troubleshooting Guides:
Diagnostic procedures for common performance issues, starting problems, and electrical faults.
Component Removal And Installation:
Step-by-step instructions for removing and reinstalling major and minor components.
Rebuild Procedures:
Detailed instructions for rebuilding key components like carburetors, engines, and brake calipers.
Torque Specifications:
Essential torque values for critical fasteners throughout the vehicle.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for troubleshooting and repair.
Special Tools Required:
Identification of any specialized tools needed for specific procedures.
Depth Of Coverage:
Factory-level technical depth covering basic maintenance to complete engine and transmission overhauls. Suitable for both DIY mechanics and professional technicians.
Engine Type 50Cc:
Likely a 49cc to 50cc air-cooled, 2-stroke or 4-stroke single-cylinder engine (specific configuration depends on exact Hornet 50 model year).
Engine Type 90Cc:
Likely a 85cc to 90cc air-cooled, 2-stroke or 4-stroke single-cylinder engine (specific configuration depends on exact Hornet 90 model year).
Horsepower 50Cc:
Typical range for 50cc ATVs is 4-7 HP, but specific output varies by TGB model year and engine design.
Horsepower 90Cc:
Typical range for 90cc ATVs is 6-10 HP, but specific output varies by TGB model year and engine design.
Fuel Delivery 50Cc:
Carbureted (e.g., Mikuni VM series or similar) with manual choke.
Fuel Delivery 90Cc:
Carbureted (e.g., Keihin or similar) with manual or automatic choke.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual).
Oil Type:
2-stroke oil (for pre-mix or oil injection systems) or 4-stroke engine oil (specific grade like SAE 10W-40, JASO MA/MA2 specified in manual).
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with Forward, Neutral, Reverse gears.
Optional Transmission:
N/A (CVT is standard for this class of ATV).
Drive System:
Chain drive to rear axle.
Clutch Type:
Centrifugal clutch (automatic).
Transmission Fluid:
Specific gear oil or CVT fluid (grade and capacity specified in manual).
Length:
Varies by model year, typically around 1400-1600 mm (55-63 inches).
Width:
Varies by model year, typically around 800-1000 mm (31.5-39.4 inches).
Height:
Varies by model year, typically around 900-1100 mm (35.4-43.3 inches).
Dry Weight:
Typically in the range of 110-140 kg (242-309 lbs), depending on the specific model and engine size.
Curb Weight:
Includes all necessary fluids and a full tank of fuel.
Payload Capacity:
Specifications for rack load capacity would be detailed in the manual.
Atv Safety Standards:
Complies with relevant ATV safety standards (e.g., ANSI, BSI depending on market of sale).
Braking System Type:
Hydraulic disc brakes front and rear for reliable stopping power.
Throttle Limiter:
Often equipped with a throttle limiter screw for beginners.
Hand Guards:
Standard on many models to protect hands from branches and debris.
Safety Flags Mount:
Provision for mounting a safety flag for increased visibility.
Dashboard Features:
Basic digital or analog instrumentation including speedometer, odometer, neutral indicator, and potentially oil/temperature warnings.
Atv Assistance Features:
Primarily focused on basic safety features like throttle limiters and reliable braking systems, not electronic driver aids.
Connectivity Options:
N/A - No onboard connectivity or Bluetooth features expected on this type of utility/recreational ATV.
Oil Change Interval:
Typically every 100 hours of operation or annually, refer to manual for exact interval.
Air Filter Cleaning:
Check every 20-40 hours, clean/replace as needed based on operating conditions.
Spark Plug Check:
Inspect and gap every 50-100 hours.
Brake Fluid Flush:
Recommended every 1-2 years.
Engine Oil Spec 50Cc:
Likely SAE 10W-40 or 10W-30, JASO MA certified (check manual for exact specification).
Engine Oil Spec 90Cc:
Likely SAE 10W-40 or 10W-30, JASO MA certified (check manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Ethylene glycol-based antifreeze (specific mixture ratio and type in manual).
Common Wear Items:
CVT belt wear, spark plug fouling, carburetor jetting issues, and brake pad wear are common on small displacement ATVs.
Electrical Connections:
Corrosion in electrical connectors can sometimes lead to intermittent issues.
Manufacturer:
TGB (Taiwan Golden Bee) is a Taiwanese manufacturer known for producing scooters, ATVs, and other powersports vehicles.
Hornet Lineup:
The Hornet series represents TGB's entry-level to mid-range ATV offerings, typically aimed at youth and recreational riders.
Production Period:
The Hornet model has been in production for several years, with variations in engine size and features across different model years.
Atv Industry Awards:
Specific industry awards for the TGB Hornet are not widely documented in general automotive press; however, TGB vehicles are generally recognized for offering value in their respective segments.
Consumer Reviews:
User reviews often highlight the Hornet's suitability for young riders and its ease of use, with common maintenance points addressed by readily available parts and service information.
Emissions Compliance:
Certifications would align with the emissions standards of the primary market of sale (e.g., EPA in the US, Euro standards in Europe).
