🏷️ Basic Information

Make:

Toyota

Model:

LPG Forklift Truck

Model Codes:

5FGC18, 5FGC20, 5FGC23, 5FGC25, 5FGC28, 5FGC30

Series Code:

5FGC

👋 Introduction

Market Position:

Essential diagnostic and repair resource for owners and maintenance facilities of Toyota LPG Forklift Trucks, ensuring optimal operational efficiency and longevity.

Competitive Advantage:

As an original factory workshop manual, it provides the most accurate and complete information directly from the manufacturer, surpassing generic repair guides in detail and accuracy.

Key Features:

Original factory documentation, comprehensive system coverage, detailed illustrations and diagrams, searchable PDF format with bookmarks, English language.

📋 Manual Details

Coverage:

Comprehensive coverage for Toyota LPG Forklift Truck models 5FGC18 through 5FGC30.

Coverage Scope:

Operations, maintenance, and repair are all comprehensively covered.

Page Count:

461

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Detailed engine general information, performance curves, assembly with torque converter, speed adjustment, air cleaner, radiator, muffler and exhaust pipe, battery, starting motor, alternator, accelerator pedal.

Transmission And Drivetrain:

Torque converter (general, hydraulic circuit diagram, specifications, troubleshooting, components), transmission assembly, propeller shaft (general, specifications, components), differential (general, specifications, components).

Axles And Suspension:

Front axle (general, specifications, components, front axle shaft & hub), Rear axle (general, specifications, components, rear axle assembly, rear wheel alignment, rear wheels).

Steering:

Steering system general information, construction, function, relief valve, components, specifications, steering gear box assembly, mast jacket assembly.

Brakes:

Brake system diagram, specifications, front brake assembly, brake air bleeding, automatic adjuster function test, brake booster, parking brake, brake pedal.

Body And Chassis:

Body frame, combination meter.

Material Handling System:

Material handling system general, hydraulic piping, return filter & suction strainer, natural drop test, natural forward tilt test, oil leak test.

Mast And Attachments:

V Mast assembly, FV Mast assembly, FSV Mast assembly.

Hydraulic Components:

Lift cylinder (V, FSV, FV) general, specifications, components. Rear lift cylinder (FSV, FV) general, specifications, components. Flow regulator valve (V, FSV, FV) general, specifications, components. Safety down valve (V, FSV, FV) general, specifications, components. Tilt cylinder (V, FSV, FV) general, specifications, components. Front lift cylinder (FSV, FV) general, specifications, components. Oil pump assembly general, specifications, components. Oil control valve assembly general, specifications, components. Oil control valve link.

Frame And Identification:

Includes information on Frame Number and suspension angles.

Maintenance:

Periodic maintenance table, lubrication, capacity and types of specified lubricants, periodic replacement parts & lubricants.

Repair:

Complete repair procedures for all covered systems, including disassembly, inspection, repair, and reassembly.

Troubleshooting:

Troubleshooting guides for various components and systems, including the torque converter.

Diagnostics:

Detailed diagnostic information, including specific tests for hydraulic systems (natural drop, forward tilt, oil leak).

Adjustments:

Engine speed adjustment, brake system tests (automatic adjuster function).

Assembly Disassembly:

Detailed instructions for the assembly and disassembly of major components like the engine, transmission, axles, steering, brakes, and hydraulic cylinders.

Wiring Diagrams:

Electrical wiring diagrams included for comprehensive electrical system troubleshooting and repair.

Electrical System:

Electrical wiring diagrams and component information for starting motor and alternator are included.

Hydraulics Testing:

Specific hydraulic system tests such as Natural Drop Test, Natural Forward Tilt Test, and Oil Leak Test are detailed.

Depth:

In-depth technical coverage suitable for professional technicians and experienced mechanics. Includes detailed specifications, diagrams, and troubleshooting procedures for complete overhaul and repair.

Special Tools:

The Appendix lists SST (Special Service Tools) required for specific repair procedures.

Service Standards:

The manual includes Service Standards, providing guidelines for quality repairs and adjustments.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable pages, allowing users to print specific sections or the entire manual.

Binding Type:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

Searchable Text:

Searchable text allows for quick location of specific information.

Navigation Bookmarks:

Navigation bookmarks provide easy access to different sections and topics.

Image Quality:

Contains high-quality images to aid in understanding and repair.

Printable Pages:

True

⚙️ Engine Specifications

Engine Type:

LPG-powered internal combustion engine (specific model not detailed in product info, but typical for Toyota forklifts of this era).

Performance Curves:

Manual includes engine performance curves for detailed analysis.

Fuel Type:

Liquefied Petroleum Gas (LPG)

Engine Assembly:

Detailed procedures for engine assembly with torque converter.

Torque Converter Assembly:

Detailed components of the torque converter are listed and explained.

Air Cleaner:

Maintenance procedures for the air cleaner are covered.

Radiator:

Maintenance and repair information for the radiator is included.

Exhaust:

Muffler and exhaust pipe maintenance and repair covered.

Battery:

Information pertaining to the battery system.

Starting Motor:

Details on the starting motor.

Alternator:

Coverage of the alternator system.

🔧 Transmission

Transmission Type:

Automatic transmission with torque converter.

Torque Converter:

Comprehensive coverage including general information, hydraulic circuit diagram, specifications, troubleshooting, and component details.

Transmission Assembly:

Detailed instructions for transmission assembly and repair.

Propeller Shaft:

Specifications and component details for the propeller shaft.

Differential:

Specifications and component details for the differential.

📐 Dimensions

Load Capacity:

Covered models indicate varying load capacities, from 1800 kg (5FGC18) to 3000 kg (5FGC30). Exact operating weights and dimensions are detailed within the manual.

🛡️ Safety Features

Safety Features:

Manual covers safety aspects like safe load capacity by wire rope, suspension angles, and brake system functionality.

Brake System:

Detailed information on the hydraulic brake system, including brake booster, parking brake, and bleeding procedures.

Mast Safety:

Coverage of mast assemblies (V, FV, FSV) and related safety valves (e.g., Safety Down Valve).

💡 Technology Features

Infotainment Features:

Not applicable for industrial forklift trucks; focus is on operational control and safety.

Operator Controls:

Covers controls like the accelerator pedal, shift lever, and inching brake pedal.

Diagnostics Interface:

While not explicitly stated as electronic diagnostics, the manual's troubleshooting sections and wiring diagrams facilitate diagnostic work.

🔧 Maintenance

Periodic Maintenance Table:

The manual includes a comprehensive periodic maintenance table outlining recommended service intervals.

Lubricants:

Capacity and types of specified lubricants are detailed, crucial for proper component care and longevity.

Hydraulic Oil:

Information on hydraulic oil specifications for the material handling system is provided.

Common Wear Items:

The manual implicitly addresses common wear items through its detailed component coverage and recommended replacement parts.

Return Filter Strainer:

Maintenance and replacement procedures for the return filter and suction strainer are covered.

Bolt Nut Tightening Torque:

Standard bolt & nut tightening torque and high pressure hose fitting tightening torque values are provided for accurate assembly.

Engine Speed Adjustment:

Specific instructions for engine speed adjustment are included.

📚 Vehicle History

Manufacturer:

Toyota is a globally recognized leader in material handling equipment, known for its reliability and durability.

Model Series:

The 5FGC series represents a line of robust LPG forklift trucks designed for various industrial applications.

Production Era:

While specific production years are not listed, the 5FGC series is a well-established range within Toyota's forklift offerings.

🏆 Awards & Recognition

Manufacturer Reputation:

Toyota is renowned for its commitment to quality, reliability, and ergonomic design in material handling equipment.