Model Codes:
6FD10, 6FD14, 6FD15, 6FD18, 6FD20, 6FD23, 6FD25, 6FD28, 6FD30, 02-6FD10, 02-6FD14, 02-6FD15, 02-6FD18, 02-6FD20, 02-6FD23, 02-6FD25, 02-6FD28, 02-6FD30, 60-6FD20, 60-6FD23, 60-6FD25, 60-6FD28, 60-6FD30, 62-6FD20, 62-6FD23, 62-6FD25, 62-6FD28, 62-6FD30
Purpose:
Essential documentation for owners, operators, and technicians of Toyota Diesel Forklift Trucks, enabling efficient operation, maintenance, and repair.
Value Proposition:
Provides original factory data, ensuring accuracy and completeness unmatched by generic repair guides. Crucial for maintaining optimal performance and longevity of the equipment.
Highlight 1:
Comprehensive coverage of multiple model variants and series.
Highlight 2:
Detailed electrical system diagrams for accurate troubleshooting.
Highlight 3:
Factory-level technical specifications and procedures.
Covered Models:
Toyota Diesel Forklift Trucks 6FD10, 6FD14, 6FD15, 6FD18, 6FD20, 6FD23, 6FD25, 6FD28, 6FD30, and variants including 02-, 60-, and 62- series prefixes.
Main Service Manual Pages:
462
Type:
Workshop Service Manual
Delivery Format:
ZIP archive containing PDF files
Powertrain:
Engine, Clutch, Torque Converter, Transmission, Propeller Shaft, Differential, Front Axle, Rear Axle.
Chassis & Controls:
Steering System.
Material Handling:
Body, Material Handling System, Mast, Cylinder, Oil Pump, Oil Control Valve.
Electrical:
Battery, Starting System, Charging System, Ignition System, Fuel System, Intake Heater (2Z Engine), Glow System (1DZ Engine), Emission Control (Gasoline/LPG - likely relevant for broader Toyota applications but included in diagrams), Working Lamp, Headlamp, Tail Lamp, Illumination, Stop Lamp, Horn, Turn Signal Lamp, Back Up Lamp, T/C Heat Gauge, Speed Meter, Rotary Light, Heater, Wiper & Washer, Speed Alarm, Combination Meter.
Maintenance:
Routine servicing, inspection, lubrication, adjustments.
Troubleshooting:
Diagnostic procedures for common and specific faults across all covered systems.
Repair & Overhaul:
Detailed step-by-step instructions for disassembly, repair, assembly, and overhaul of major components and systems.
Wiring Analysis:
Comprehensive circuit diagrams for electrical systems, enabling fault finding and component identification.
Depth:
Factory-level diagnostic and repair procedures, suitable for qualified technicians. Covers detailed component specifications, tolerances, and overhaul instructions.
Primary Format:
PDF (Portable Document Format)
Secondary Format Details:
Contained within a ZIP archive for efficient delivery.
Printability:
Fully printable pages, allowing for on-site hard copy use.
Image Quality:
High quality illustrations and diagrams.
Binding:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Searchability:
Searchable text allows for quick information retrieval.
Navigation Bookmarks:
Includes navigation bookmarks for easy chapter and section access.
Engine Type:
Diesel (Specific engine model not explicitly stated but likely Toyota industrial diesel variants like 1DZ or similar, as indicated by glow system reference)
Power Delivery:
Designed for robust performance and torque delivery suitable for material handling applications.
Components:
Fuel injection system, fuel filter, intake manifold, exhaust system.
Configuration:
Compact industrial forklift design for maneuverability in various work environments.
Operating Weight:
Varies by specific model (e.g., 6FD10 to 6FD30 indicating capacity ranges from 1 to 3 tons). Specific weight figures would be detailed within the manual.
Load Capacity:
Nominal capacities range from 1000 kg (2200 lbs) to 3000 kg (6600 lbs) based on model numbers (e.g., 6FD10, 6FD30).
Industry Standards:
Designed to meet relevant industrial safety standards for material handling equipment.
Operational Safety:
Features such as reliable braking, steering, and hydraulic controls are critical for safe operation.
Operator Protection:
Operator presence system (likely), seatbelts, and structural integrity of the overhead guard (OHG) are standard safety provisions.
Cabin Features:
Focuses on operational controls, not infotainment. Features include driver's seat, steering wheel, pedals, and control levers for lift, tilt, and side shift.
Operational Aids:
Instrument cluster with warning lights and gauges (speed meter, fuel level), horn, and potentially basic lighting controls.
Diagnostic Ports:
While not explicitly stated, modern industrial equipment often includes diagnostic capabilities. The manual would detail access and procedures if present.
General Guidelines:
Detailed service intervals (e.g., daily, weekly, monthly, annual, or based on operating hours) for all major systems are provided within the manual.
Engine Oil:
Specific viscosity grades (e.g., SAE 10W-30, 15W-40) and API service classifications will be detailed in the manual, along with capacity.
Hydraulic Fluid:
Recommended ISO VG viscosity grade and fluid type for the hydraulic system will be specified. Common types include AW hydraulic oil.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) or specialized transmission fluid types and specifications will be listed for the torque converter transmission.
Coolant:
Type of antifreeze/coolant mixture (e.g., ethylene glycol based) and recommended concentration will be detailed for the cooling system.
Common Wear Items:
As with most industrial equipment, common wear items include hydraulic hoses and seals, brake components, tires, and lift chains. The manual will guide inspection and replacement.
Engine Reliability:
Toyota diesel engines are generally robust. Issues could include glow plug failures, fuel system clogging (if poor fuel quality is used), or exhaust system issues.
Hydraulic System:
Potential issues like slow lift speed or leaks may arise from wear in the oil pump, cylinder seals, or control valves, all of which are covered in the manual.
Toyota Industrial Equipment:
Toyota is a globally recognized leader in material handling equipment, with a long history of producing reliable and innovative forklifts.
6Fd Series:
The 6FD series represents a generation of Toyota's diesel counterbalance forklift trucks, known for their durability and performance in demanding environments.
Manufacturing Origin:
Manufactured by Toyota Industries Corporation, a significant player in the global logistics and industrial machinery market.
