🏷️ Basic Information

Make:

Toyota

Model:

LPG Forklift Truck

Series:

6FGU Series

Covered Models:

Product Code Identifier:

6FGU33, 6FGU35, 6FGU40, 6FGU45, FGAU50

👋 Introduction

Product Category:

Industrial Material Handling Equipment Service Documentation

Target Audience:

Value Proposition:

Provides essential, original factory information for efficient and accurate maintenance and repair, crucial for maximizing uptime and operational efficiency of Toyota forklifts.

Manual Highlights:

📋 Manual Details

Manual Coverage:

Comprehensive service, maintenance, and repair for Toyota LPG Forklift Trucks.

Main Service Manual Pages:

303

Wiring Diagram Manual Pages:

8

Total Pages:

311

Manual Type:

Workshop Service Manual

Additional Manuals Included:

Language:

English

Download Format:

PDF (contained within a ZIP archive)

📖 Manual Coverage

Powertrain:

Chassis And Drivetrain:

Material Handling:

Electrical And Control:

Body And Operator Station:

Maintenance:

Repair And Overhaul:

Diagnostics And Troubleshooting:

Depth Of Coverage:

Comprehensive factory-level detail for operation, maintenance, and repair.

Documentation Quality:

Original Factory Data with High-Quality Images, Circuit Diagrams, and Searchable Text.

📊 Manual Specifications

Primary File Type:

PDF

Archival Format:

ZIP

Printability:

Printable

Image Quality:

High-Quality Images

Digital Binding:

Navigation Bookmarks (within PDFs)

Digital Paper Simulation:

N/A (Digital Download)

Searchability:

Searchable Text

⚙️ Engine Specifications

Fuel Type:

LPG (Liquid Propane Gas)

Engine Family Type:

Toyota Industrial Engine (specific model TBD based on forklift configuration, e.g., 4Y-EFI or similar industrial variants)

Power Output:

Variable by specific model and engine variant; typically in the range of 50-70 HP (approximate for typical LPG forklifts of this class).

Torque Output:

Variable by specific model and engine variant; optimized for industrial lifting applications.

Fuel Delivery:

LPG Injection System (likely Electronic Fuel Injection - EFI)

Cooling Type:

Water-Cooled

Ignition Type:

Electronic Ignition

🔧 Transmission

Transmission Type:

Automatic (Torque Converter with Planetary Gearset)

Transmission Control:

Hydraulic Control

Torque Converter Type:

Single-Stage, Single-Phase

📐 Dimensions

Lift Capacity Range:

3,000 kg (6,500 lbs) to 4,500 kg (10,000 lbs) depending on model (e.g., 6FGU33 to 6FGU45).

Mast Lift Height:

Variable, typically up to 6 meters (approx. 20 feet) or more, depending on mast configuration (e.g., Duplex, Triplex).

Operating Weight:

Variable by model, typically in the range of 4,000 kg to 5,500 kg (approx. 8,800 lbs to 12,100 lbs).

Load Center:

Standard 500 mm (20 inches) load center for rated capacity.

🛡️ Safety Features

Braking System:

Hydraulic Drum Brakes or Hydraulic Disc Brakes (rear axle service brake, parking brake).

Steering System Type:

Power Steering (Hydraulic)

Operator Protection:

Overhead Guard (standard), Optional Operator Compartment with Full Cabin.

💡 Technology Features

Operator Interface:

Basic dashboard with essential indicators for fuel level, oil pressure, engine temperature, and battery charge. No advanced infotainment systems.

Operator Aids:

Limited to power steering and potentially advanced hydraulic valve control for smooth operation. No electronic driver assistance features as found in automotive.

Telematics Or Iot:

Not typically equipped with modern telematics or IoT connectivity in this generation; designed for direct mechanical and hydraulic operation.

🔧 Maintenance

Engine Oil Change:

Typically every 500 hours of operation or annually, whichever comes first (refer to specific manual for exact interval and oil type).

Transmission Fluid Change:

Typically every 1000 hours or annually (refer to specific manual for exact interval and fluid type).

Hydraulic Fluid Change:

Typically every 1000 hours or annually (refer to specific manual for exact interval and fluid type).

Filter Replacement Intervals:

Engine oil filter, fuel filter, hydraulic filter typically replaced at each fluid change interval.

Engine Oil Specification:

SAE 10W-30 or 15W-40 API CD/CE or higher (refer to manual for precise Toyota recommendation).

Transmission Fluid Specification:

Toyota Genuine ATF WS or equivalent (refer to manual for precise specification, likely Dexron III/Mercon equivalent if older).

Hydraulic Fluid Specification:

ISO VG 32 or VG 46 Hydraulic Oil (refer to manual for precise Toyota recommendation).

Coolant Specification:

Ethylene Glycol based antifreeze with corrosion inhibitors (50/50 mix with distilled water recommended).

Common Wear Items:

Engine Related Issues:

Potential for carburetor or LPG regulator issues (if older models), exhaust system leaks, and general engine tune-up requirements.

📚 Vehicle History

Manufacturer Reputation:

Toyota is a globally recognized leader in the forklift industry, known for reliability, durability, and innovation.

Series Development:

The 6FGU series represents a continuation of Toyota's robust LPG forklift offerings, building on previous generations with incremental improvements in performance, efficiency, and operator comfort.

Typical Production Era:

Likely produced from the late 1990s through the 2000s, with potential for some overlap into the early 2010s.

🏆 Awards & Recognition

Industry Accolades:

Toyota forklifts consistently receive high marks for reliability and performance in industry surveys and customer satisfaction reports.

Safety And Emissions:

Manufactured to meet relevant industrial safety standards (e.g., OSHA, ANSI) and emissions regulations for LPG engines.