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Manual Coverage
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Systems Covered
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Powertrain:
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Includes parts information for LPG engines, transmissions (torque converter, drive axle components).
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Chassis And Frame:
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Covers frame components, steering system parts, suspension elements, and axle assemblies.
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Hydraulic System:
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Details parts for lift, tilt, and steering hydraulic circuits, including pumps, cylinders, valves, and hoses.
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Electrical System:
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Provides part identification for wiring harnesses, sensors, switches, lights, and control modules.
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Operator Compartment:
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Includes parts for the operator's station, seat, controls, dashboard, and overhead guard.
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Attachments And Options:
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Covers specific parts related to optional equipment such as side shifters, fork positioners, and specialized mast types.
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Cooling System:
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Includes parts for the radiator, fan, coolant hoses, and thermostat housing.
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Fuel System:
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Details parts related to the LPG fuel delivery system, including tanks, regulators, and lines.
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Braking System:
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Covers brake components, including wet brake system parts (if applicable), master cylinder, and brake lines.
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Lubrication System:
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Includes parts related to engine oil lubrication, such as oil filters and quick drain valves.
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Mast Assembly:
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Detailed parts breakdown for various mast types (e.g., duplex, triplex) including inner and outer mast channels, lift chains, rollers, and tilt cylinders.
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Tires And Wheels:
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Parts related to wheel hubs, lug nuts, and potentially tire mounting hardware.
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Steering System:
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Components of the power steering system, including steering column parts, linkages, and potentially steering cylinder seals.
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Operator Controls:
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Parts for lift, tilt, and steering levers, as well as directional controls and braking mechanisms.
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Lighting And Safety Equipment:
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Parts for headlights, tail lights, warning beacons, and mirrors.
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Cooling And Exhaust:
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Parts for the radiator, fan shroud, exhaust system components, and specialized LPG exhaust features like 'UPSWEPT EXHAUST' and 'LPG DRAIN COCK'.
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Air Intake System:
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Parts for the air cleaner system, including 'CYCLONE A/C (DUAL ELEMENT)' and 'PRE-CLEANER'.
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Procedures Included
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Part Identification:
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Primary function is to identify and locate specific forklift components using part name codes.
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Ordering Assistance:
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Guides customers on how to specify parts for ordering by providing necessary model and frame number information.
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Illustration Reference:
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Utilizes high-quality images and diagrams to visually represent parts and their assembly.
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Part Number Identification Method:
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Uses 'part name codes' instead of traditional part numbers, requiring cross-referencing with illustrations and potentially dealer databases for exact part numbers.
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Optional Equipment Specification:
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Crucial guidance on specifying optional equipment when ordering parts to ensure correct component selection.
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Technical Depth
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Depth Level:
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Comprehensive parts catalog enabling precise identification for repair and maintenance.
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Diagnostic Support:
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Supports diagnosis by helping to identify faulty components.
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Repair Guidance:
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Facilitates repair by providing clear visual references to parts used in assembly.
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Documentation Style:
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Detailed exploded view diagrams for each major assembly, coupled with text descriptions of components.
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Maintenance
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Service Intervals
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Maintenance Notes:
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While this is a parts manual and does not provide detailed service intervals, it is essential for identifying correct replacement parts for scheduled maintenance tasks (e.g., filters, fluids, wear items).
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Fluid Specifications
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Fluid Types Covered:
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Parts for engine oil filters, transmission fluid filters, and hydraulic filters are covered. Specific fluid types and capacities would typically be found in an owner's or service manual, but this manual is critical for sourcing the correct filter part numbers.
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Filter Part Number Acquisition:
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Crucial resource for obtaining correct part numbers for engine oil, hydraulic, and transmission filters, which are key maintenance items.
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Known Issues
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Common Wear Items:
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Parts manual is invaluable for replacing common wear items such as mast rollers, fork carriage components, brake pads (if applicable), and various seals and hoses, thereby addressing potential common issues before they lead to significant downtime.
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Preventative Maintenance Parts:
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The manual's comprehensive coverage of components ensures that all parts subject to wear or requiring regular replacement for preventative maintenance can be identified and sourced.
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