Original Illustrated Factory Workshop Service Manual for Toyota Forklift Truck Type 5FG/5FD.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
5FG/FD10
5FG/FD14
5FG/FD15
5FG/FD18
5FG/FD20
5FG/FD23
5FG/FD25
5FG/FD28
5FG/FD30

Format: ZIP, Included:
Service Manual, PDF, 734 Pages
Manual Supplement, PDF, 89 pages
Language: English

Index if Supplement Manual:
GENERAL
EXTERIOR VIEWS
VEHICLE LISTING
FRAME NUMBER
HOW TO READ THIS MANUAL
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT LUBRICANTS AND
PARTS
ENGINE
AIR CLEANER
GENERAL
SPECIFICATIONS .
COMPONENTS .
AIR CLEANER MAINTENANCE .
GASOLINE EXHAUST EMISSION CONTROL SYSTEM (THREE-WAY CATALYST) .
GENERAL
COMPONENTS .
REMOVAL INSTALLATION .
TROUBLESHOOTING .
LPG EXHAUST EMISSION CONTROL SYSTEM (THREE-WAY CATALYST)
GENERAL
COMPONENTS
REMOVAL INSTALLATION .
TROUBLESHOOTING .
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
COMPONENTS
TROUBLESHOOTING
TORQUE CONVERTER ASSY
REMOVAL
DISASSEMBLY
MEASUREMENT TEST .
OTHER MODIFICATIONS
CLUTCH
CLUTCH PEDAL
CYLINDERS (1 -TON VEHICLE)
LlFT CYLINDERS (V-SV) .
REAR LIFT CYLINDERS (FSV-FV)
GENERAL
SPECIFICATIONS
INSPECTION
FRONT LIFT CYLINDERS (FSV-FV)
GENERAL
SPECIFICATIONS
INSPECTION
OIL PUMP (1-TON VEHICLE)
GENERAL
SPECIFICATIONS
COMPONENTS
MATERIAL HANDLING SPEED (1 -TON VEHICLE)
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
THREE-WAY CATALYTIC EXHAUST EMISSION CONTROL
SYSTEM [EXPLANATION]
GENERAL
GASOLINE ENGINE EXHAUST
EMISSION CONTROL SYSTEM
LPG ENGINE EXHAUST
EMISSION CONTROL SYSTEM .
APPENDIX

Contents:
GENERAL
EXTERIOR VIEWS
VEHICLE LISTING
ABBREVIATIONS
OPERATIONAL TIPS
STANDARD BOLT & NUT TIGHTENING TORQUE
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
FRAME NUMBER
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE
COMPONENT WEIGHT
RECOMMENDED LUBRICANT QUANTITY & TYPE
LUBRICATION CHARTS
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT LUBRICANTS AND PARTS
ENGINE
GENERAL
ENGINE PERFORMANCES
ENGINE ASSY REMOVAL
4P ENGINE VEHICLE (1 986.8 -- 1989.8)
25 ENGINE VEHICLE (1986.8 -1989.8)
IZ ENGINE VEHICLE
4Y ENGINE VEHICLE
5K ENGINE VEHICLE (1 989.9 - )
1DZ ENGINE VEHICLE (1 989.9 . )
ENGINE ASSY DISCONNECTION
TORQUE CONVERTER TYPE VEHICLE
CLUTCH TYPE VEHICLE
ENGINE ASSY INSTALLATION
4P ENGINE VEHICLE (1986.8 -- 1989.8)
2J ENGINE VEHICLE (1986.8 -- 1989.8)
1Z ENGINE VEHICLE . ; . ..
4Y ENGINE VEHICLE
5K ENGINE VEHICLE (1989.9 - )
1DZ ENGINE VEHICLE (1 989.9 - )
ENGINE TUNE-UP
4P/4Y/5K ENGINE VEHICLE
2J/1 Z/l DZ ENGINE VEHICLE
AIR CLEANER
RADIATOR
MUFFLER AND EXHAUST PIPE
BAlTERY
STARTING MOTOR
ALTERNATOR
ACCELERATOR PEDAL
CLUTCH
CLUTCH COVER
CLUTCH RELEASE CY LINDER
CLUTCH MASTER CYLINDER (1.0 TON SERIES)
CLUTCH BOOSTER (2.0-3.0 TON SERIES)
CLUTCH ADJUSTMENT .
OIL CLUTCH SYSTEM (OPTION)
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATION
TROUBLESHOOTING
COMPONENTS
UPPER COVER
TORQUE CONVERTER
OIL PUMP
TRANSMISSION ASSY
INCHING BRAKE PEDAL
SHIFT LEVER
TRANSMISSION
GENERAL
SPECIFICATIONS
TRANSMISSION ASSY
SHIFT LEVER AND SHIFT LEVER SHAFT .
PROPELLER SHAFT
GENERAL
SPECIFICATIONS
COMPONENTS
PROPELLER SHAFT
DIFFERENTIAL
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY AND ADJUSTMENT
INSTALLATION .
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT AXLE SHAFT HUB
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
DIFFERENTIAL HOUSING
REMOVAL
INSPECTION
ASSEMBLY
REAR AXLE
GENERAL
SPEC1 FlCATlONS
REAR AXLE ASSY
REAR AXLE HUB
STEERING KNUCKLE AND KING-PIN
REAR WHEEL ALIGNMENT
REAR WHEEL .
STEERING
GENERAL
COMPONENTS
SPECIFICATIONS
STEERING GEAR BOX REMOVAL
STEERING GEAR BOX
1.0 VEHICLES(KOY0 SEIKO)
2.25 - 3.0 TON VEHICLES (JIDOSHA KI KI)
MAST JACKET ASSY
TELESCOPIC JACKET ASSY
STEERING GEAR BOX INSTALLATION
POWER CYLINDER
STEERING LINK ADJUSTMENT .
BRAKE
GENERAL
FRONT BRAKE
COMPONENTS
REMOVAL INSPECTION AND ASSEMBLY (1.0 TON SERIES) .
REMOVAL INSPECTION AND ASSEMBLY (2.0 TON SERIES)
REMOVAL INSPECTION AND ASSEMBLY (3.0 TON SERIES)
AIR BLEEDING
TEST
MASTER CYLINDER (1.0 TON SERIES) .
BRAKE BOOSTER (2.0 - 3.0 TON SERIES)
PARKING BRAKE
BRAKE PEDAL
BODY
BODY FRAME
COMBINATION METER
WIRING DIAGRAM .
MATERIAL HANDLING SYSTEM
GENERAL
HYDRAULIC PIPING
RETURN FILTER .AND SUCTION STRAINER
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
MAST
V MAST ASSY
FV MAST ASSY
FSV MAST ASSY
SV MAST ASSY
CYLINDER
LlFT CYLINDER (V) & REAR LIFT CYLINDER (FSV-FV)
TILT CYLINDER (VIFSV=FV)
FRONT LIFT CYLINDERS (FSVmFV) .
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL
SINGLE TYPE OIL PUMP
TANDEM TYPE OIL PUMP
INSTALLATION
TEST PROCEDURE
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
ADJUSTMENT
OIL CONTROL VALVE LINK .
APPENDIX