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2003 Toyota Highlander Service & Repair Manual Software

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Toyota Model: Highlander Year: 2003 Generation First Generation Designation: XU20 Codes Chassis Code: MCU20/MCU25 (V6), MHU20/MHU25 (Hybrid) 👋 Introduction Market Position Segment: Mid-size SUV /...
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斯库: 47311
2003 Toyota Highlander Service & Repair Manual Software2003 Toyota Highlander Service & Repair Manual Software2003 Toyota Highlander Service & Repair Manual Software2003 Toyota Highlander Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Toyota
Model:
Highlander
Year:
2003
Generation
First Generation Designation:
XU20
Codes
Chassis Code:
MCU20/MCU25 (V6), MHU20/MHU25 (Hybrid)
👋 Introduction
Market Position
Segment:
Mid-size SUV / Crossover Utility Vehicle
Target Audience:
Families, individuals seeking versatile transportation, all-weather capability
Competitive Analysis
Key Competitors:
Honda CR-V, Ford Escape, Chevrolet Equinox, Nissan Murano, Subaru Forester
Key Features
Vehicle Platform:
Camry/Solara platform (MC platform)
Drivetrain Options:
Front-Wheel Drive (FWD), Full-Time All-Wheel Drive (AWD)
Body Styles:
5-door SUV
Notable Distinction:
Offered with a hybrid powertrain (Highlander Hybrid) in some markets, though the 2003 model primarily focused on the gasoline V6.
📋 Manual Details
Coverage Areas
Primary Focus:
Mechanical, Electrical, Body, Chassis, Maintenance, Diagnostics
Page Count
Estimated Pages:
Approx. 2000+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Official Factory Service Manual (FSM) / Repair Manual Software
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.0L V6 1MZ-FE), Transmission (5-speed Automatic, Hybrid Synergy Drive), Fuel System, Exhaust System
Chassis:
Suspension (Front MacPherson Strut, Rear Independent Multi-link), Steering (Power Rack and Pinion), Brakes (Front Ventilated Disc, Rear Disc, ABS, EBD)
Electrical:
12V Battery System, Charging System, Starting System, Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Seats), SRS Airbag System, Immobilizer System
Body:
Body Panel Repair, Door Assemblies, Interior Trim, Exterior Trim, Bumpers, Glass, Sealing
Procedures Included
Maintenance:
Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks), Tune-Up Procedures, Belt Inspections, Spark Plug Replacement
Diagnostics:
Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Scan Tool Usage, Component Testing Procedures
Repair:
Engine Mechanical (Timing Belt, Head Gasket, Piston/Ring Replacement), Transmission Overhaul, Brake Caliper/Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Specifications:
Torque Specifications, Electrical Schematics, Component Locations, Fluid Capacities, Diagnostic Data
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and bodywork. Suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (optimally for quick information retrieval)
Print Quality
Printability:
Printable pages for easy workshop reference
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1MZ-FE
Configuration:
3.0L V6, 24-valve, DOHC with VVT-i
Performance
Horsepower:
220 hp @ 5800 rpm
Torque:
222 lb-ft @ 4400 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Denso
Maintenance
Timing Belt Replacement Interval:
90,000 miles or 9 years (whichever comes first)
Spark Plug Type:
Iridium (e.g., Denso PK20TR11)
🔧 Transmission
Standard
Type:
U151E (5-speed Automatic)
Optional
Type:
N/A (Hybrid variant had a unique system)
Features
Mode:
Electronically Controlled Transmission (ECT), AI Shift Control
Fluid Specifications
Transmission Fluid Type:
Toyota Genuine ATF WS (World Standard) or equivalent
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 3.7 quarts (drain and fill)
📐 Dimensions
Exterior
Length:
188.4 inches
Width:
72.0 inches
Height:
67.5 inches
Wheelbase:
106.1 inches
Interior
Seating Capacity:
7-passenger (optional third row)
Cargo
Cargo Volume Behind Second Row:
Approx. 39.7 cubic feet
Weights
Curb Weight FWD:
Approx. 3,805 lbs
Curb Weight AWD:
Approx. 3,950 lbs
Towing Capacity:
3,500 lbs (with proper towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star
NHTSA Side Impact:
5-star
IIHS Moderate Overlap Front:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Traction Control:
Optional Traction Control System (TRAC)
Stability Control:
Optional Vehicle Stability Control (VSC)
Passive Features
Airbags:
Standard front airbags, available front side-impact airbags and side-curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium JBL audio system with amplifier and subwoofer.
Navigation:
Optional factory-installed GPS navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power door locks, remote keyless entry.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (using conventional oil), or 10,000 miles or 12 months (using synthetic oil, per manufacturer recommendation in manual).
Tire Rotation:
Every 5,000 miles
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
Approx. 4.5 quarts (with filter change)
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Rear liftgate struts may weaken over time, occasional issues with catalytic converter efficiency, potential for oil leaks from valve cover gaskets or oil pan gasket as the vehicle ages.
Maintenance Tips:
Regularly inspect and replace the timing belt and water pump as per the schedule to prevent catastrophic engine failure. Ensure proper cooling system maintenance to avoid overheating.
📚 Vehicle History
Brand Heritage
Manufacturer Philosophy:
Toyota's reputation for reliability, durability, and quality ('Total Quality Management').
Model Evolution
Introduction Year:
2001 (as a 2001 model year vehicle)
First Generation Facelift:
Minor updates occurred during the first generation, with the 2003 model representing an evolution of the original design.
Production
Assembly Location:
Takaoka Plant, Toyota City, Aichi, Japan
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from NHTSA and IIHS, contributing to its popularity as a family vehicle.
Ratings
Reliability Ratings:
Generally received excellent reliability ratings from automotive consumer organizations like Consumer Reports.
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