Market Position:
Essential resource for owners and restorers of classic British parallel-twin and triple-cylinder motorcycles, a significant segment of the vintage motorcycle market.
Competitive Analysis:
Directly targets owners of Triumph 650cc models and related bikes, offering a consolidated and comprehensive repair solution that may surpass fragmented factory documentation for older models.
Key Features:
Broad model coverage within a single manual, detailed technical procedures, troubleshooting guidance, and diagrams crucial for maintaining and repairing these iconic motorcycles.
Models Covered Summary:
All older Triumph 650cc parallel-twin motorcycles, including variations and derivatives. Also covers Triumph 250cc, 500cc parallel-twin models, and the Triumph 750cc Trident triple-cylinder models.
Manual Type:
Service and Repair Manual
Format:
Digital Download (implied PDF or similar for instant download)
Engine Systems:
Engine overhaul, tuning, carburetion (e.g., Amal Concentric, Monobloc), ignition systems (points, coil), lubrication, cooling (air-cooled), valve train, piston and cylinder assembly, crankshaft and connecting rods, gearbox integration.
Transmission Systems:
Gearbox dismantling and reassembly, clutch operation and adjustment, gear selection mechanisms, primary drive system (chain/gear), final drive (chain).
Chassis And Suspension:
Frame inspection and repair, front fork (telescopic) service, rear suspension (swingarm, shocks) maintenance, wheel bearing replacement, steering head bearing adjustment.
Braking Systems:
Drum brake service and adjustment (front and rear), hydraulic disc brake systems (where applicable, depending on model year/variant), brake cable routing and adjustment.
Electrical Systems:
Wiring diagrams, lighting circuits, charging system (alternator/dynamo), ignition coil and spark plug system, battery maintenance, horn, indicators.
Maintenance Procedures:
Routine servicing, oil changes, filter replacement, chain adjustment, brake adjustments, spark plug replacement, carburation cleaning and tuning, lubrication points.
Repair Procedures:
Engine rebuilds, gearbox repairs, suspension overhaul, electrical fault finding and repair, component replacement (e.g., pistons, valves, bearings), fuel system repair.
Troubleshooting Guides:
Diagnostic steps for common running issues, electrical faults, starting problems, braking performance issues, and handling characteristics.
Technical Depth:
Comprehensive; covers routine maintenance, adjustments, diagnostics, troubleshooting, and full engine and gearbox rebuilds. Suitable for both amateur mechanics and professional workshops.
Engine Type 650:
Air-cooled, OHV, parallel-twin
Engine Displacement 650:
649 cc (39.6 cubic inches)
Bore X Stroke 650:
Approx. 71 mm x 82 mm (varies slightly by year/model)
Compression Ratio 650:
Typically 7.5:1 to 8.5:1 (varies by model and tuning)
Horsepower 650 Estimated:
Approx. 45-55 bhp (varies significantly by model, tuning, and year)
Torque 650 Estimated:
Approx. 40-45 lb-ft (varies significantly by model, tuning, and year)
Engine Type 750 Trident:
Air-cooled, OHV, parallel-triple
Engine Displacement 750 Trident:
740 cc (45.1 cubic inches)
Peak Rpm Estimated:
Around 6000-6500 RPM
Carburetor Types:
Amal Monobloc, Amal Concentric (most common), Dell'Orto (less common for stock).
Carburetor Size 650:
Typically 26-29mm twin carburetors (e.g., Amal 376/379 Concentric).
Fuel Type:
Leaded or unleaded gasoline with appropriate octane rating (manual will specify, often requiring additives for unleaded).
Ignition Type:
Contact breaker points, single coil or dual coil systems (depending on year/model).
Lubrication Type:
Wet sump (most 650 twins), some earlier models may have had pre-mix or separate oil systems for specific components.
Transmission Type 650:
4-speed or 5-speed constant mesh, right-foot shift (pre-Unit construction). Later models might have left-foot shift.
Transmission Type 750 Trident:
5-speed constant mesh, left-foot shift.
Clutch Type:
Wet multi-plate clutch, operated by cable.
Primary Drive:
Chain drive (from engine crankshaft to gearbox input shaft).
Final Drive:
Chain drive (from gearbox output shaft to rear wheel sprocket).
Gearbox Oil Specification:
Typically SAE 20W/50 or SAE 30 monograde oil (specific recommendations in manual).
Wheelbase Approx:
Approx. 56-58 inches (1420-1470 mm) for 650 twins, longer for Trident.
Dry Weight Approx 650:
Approx. 370-420 lbs (168-190 kg) for 650 twins, depending on model.
Fuel Capacity Approx 650:
Approx. 3.5-4.0 US gallons (13-15 liters).
Safety Ratings:
N/A for this era of motorcycle; safety focus is on proper maintenance and rider skill.
Active Safety Features:
Effective braking systems (drum/disc), stable chassis geometry, proper tire inflation, lighting for visibility.
Passive Safety Features:
Frame integrity, rider protection through proper maintenance of all components.
Oil Change Interval:
Typically every 2,000-3,000 miles (3,000-5,000 km) or annually, whichever comes first (manual will provide precise figures).
Chain Lubrication Interval:
Every 500-1000 miles (800-1600 km) and after washing or riding in rain.
Valve Adjustment Interval:
Every 5,000-6,000 miles (8,000-10,000 km) or as recommended by manual for optimal performance.
Engine Oil Grade:
SAE 20W/50 or SAE 30 (verify specific recommendation in manual, often a monograde oil is preferred for older engines).
Engine Oil Capacity:
Approx. 4 US pints (1.9 Liters) for 650 twins (verify in manual).
Fork Oil Specification:
SAE 10W or SAE 20W fork oil (specific type and quantity critical, as detailed in manual).
Known Issues General:
Oil leaks (especially from crankcase seals, rocker boxes), gearbox oil consumption, clutch drag, vibration at certain RPMs, ignition timing accuracy, carburation tuning sensitivity.
Known Issues Engine 650:
Valve guide wear, worn timing bushes, oil pump wear, main bearing wear (can lead to rod knock).
Known Issues Electrical:
Aging wiring looms, weak charging systems (especially dynamo-equipped models), Lucas 'Prince of Darkness' reputation for electrical reliability.
Common Upgrades Mentioned:
Electronic ignition conversions, upgraded charging systems, modern carburetor conversions, braided brake lines.
Brand Heritage:
Triumph Motorcycles Ltd. is one of the oldest motorcycle manufacturers, renowned for its British engineering, iconic parallel-twin engines, and contributions to motorcycle sport and culture.
Model Evolution 650:
The 650cc parallel-twin engine was a direct evolution from Triumph's pre-war parallel-twin designs and became a dominant force in the 1950s and 60s, powering models like the Bonneville, Tiger, and Trophy. It was known for its performance and distinctive sound.
Model Evolution Trident:
The Trident was Triumph's answer to the growing demand for multi-cylinder engines, featuring a 750cc three-cylinder layout that offered increased smoothness and power, establishing its own racing heritage and distinct identity.
Production Period 650:
The 650cc parallel-twin engine was primarily produced from the early 1950s through the mid-1970s, with various updates and designations.
Production Period Trident:
The Triumph Trident 750 was produced from the late 1960s through the 1970s.