Model Segment:
Adventure Touring Motorcycle
Target Audience:
Owners seeking to perform maintenance and repairs, DIY enthusiasts, professional motorcycle mechanics.
Key Competitors:
BMW F800GS, Yamaha XT660Z Ténéré, Kawasaki KLR650
Manual Advantage:
Provides comprehensive, detailed, and accurate information for effective and safe repair and maintenance, ensuring optimal vehicle performance and longevity.
Download Benefit:
Instant download provides immediate access to repair information, saving time and eliminating shipping costs.
Primary Coverage:
Mechanical, Electrical, Bodywork, Maintenance, Repair
Specific Systems:
Engine, Transmission, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Wheels & Tires, Electrical System (Lighting, Ignition, Starting, Charging, Instruments), Bodywork (Fairings, Seat, Tank), Controls, Drive Train, Diagnostics
Type:
Workshop Service Repair Manual
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the engine and its internal components, including pistons, connecting rods, crankshaft, cylinder head, valves, camshafts, timing components.
Fuel System:
Fuel injection system diagnosis, cleaning, repair, and component replacement; fuel pump and filter servicing; fuel tank maintenance.
Ignition System:
Spark plug inspection and replacement, ignition coil testing, ECU diagnostics related to ignition.
Cooling System:
Radiator, coolant hoses, water pump, thermostat inspection and replacement; coolant flush and fill procedures.
Lubrication System:
Oil filter replacement, oil change procedures, oil pump inspection, oil pressure testing.
Transmission Drivetrain:
Clutch inspection, adjustment, and replacement; gearbox disassembly and reassembly; chain and sprocket inspection and replacement; final drive servicing.
Suspension Steering:
Front fork disassembly, seal replacement, oil level checks, spring inspection; rear shock absorber inspection and adjustment; steering head bearing maintenance.
Brakes:
Brake pad and disc inspection and replacement, brake fluid flush and bleed, caliper servicing, master cylinder inspection.
Electrical System:
Battery testing and maintenance, starter motor and alternator testing, wiring harness inspection, lighting system troubleshooting, instrument cluster diagnostics, ABS system (if equipped) diagnostics.
Bodywork Fittings:
Fairing removal and installation, seat removal, fuel tank removal and installation, component detailing.
Maintenance:
Regular scheduled maintenance, pre-ride checks, fluid level checks, filter replacements, chain lubrication and adjustment.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides.
Repair Rebuild:
Detailed step-by-step instructions for the removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle components and systems.
Adjustments:
Throttle cable adjustment, clutch cable adjustment, chain slack adjustment, suspension adjustments, idle speed adjustment.
Diagnostics:
ECU diagnostics, electrical system testing, sensor testing, actuator testing.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Visuals:
Abundant pictorial diagrams, exploded views, photographs, and schematics to illustrate procedures and component identification.
Special Tools:
Includes specifications and illustrations for required special service tools and their usage for specific repair operations.
Torque Specifications:
Detailed torque values for all critical fasteners, ensuring correct assembly and preventing component damage or failure.
Wear Limits:
Provides precise wear limits for various components, allowing for accurate assessment of component condition during service.
Engine Type:
Liquid-cooled, 12-valve, DOHC, inline three-cylinder
Bore X Stroke:
71 mm x 51.1 mm (Approximate, specific manual may detail)
Compression Ratio:
11.7:1 (Approximate, specific manual may detail)
Fuel Delivery:
Sequential multi-point fuel injection with SAI (Secondary Air Injection)
Fuel Type:
Unleaded gasoline (min. 95 RON)
Valve Clearance Adjustment:
Shim-under-bucket type (detailed adjustment procedure in manual)
Spark Plugs:
Specific type and gap specified in manual (e.g., NGK CR9EIA-9 or equivalent)
ABS:
Optional ABS (Anti-lock Braking System) available on some models, details on function and servicing included.
Braking System:
Dual 308mm discs with twin-piston calipers (front), Single 255mm disc with twin-piston caliper (rear). Specific servicing procedures detailed.
Lighting:
Dual Halogen headlights, LED tail light. Electrical system diagnostics for lighting components are covered.
Warning Precautions:
Manual emphasizes safety precautions, DANGER, CAUTION, and NOTE directives for hazardous operations and component handling.
Instrument Panel:
Multi-function LCD display with analog tachometer, speedometer, fuel gauge, clock, trip computer, gear indicator. Diagnostic readouts available.
ABS Operation:
If equipped, ABS is a key safety technology. The manual covers its operational principles and diagnostic procedures.
ECU Features:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Manual provides diagnostic access and data interpretation.
Oil Change Interval:
Typically every 6,000 miles (10,000 km) or 12 months, whichever comes first. Specific interval detailed in manual.
Major Service Interval:
Detailed major service items (e.g., valve clearance, spark plugs, brake fluid) at intervals such as 12,000 miles (20,000 km) or 24,000 miles (40,000 km), as specified in manual.
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US qt) with filter change. Manual specifies exact type and grade (e.g., SAE 10W/40 fully synthetic).
Coolant Type:
Specific motorcycle coolant (ethylene glycol-based) with anti-corrosion inhibitors, usually a pink or orange color. Capacity detailed in manual.
Brake Fluid:
DOT 4 (or specified alternative) hydraulic fluid for both brake systems. Flush and refill procedures are critical.
Common Wear Items:
Chain and sprockets, brake pads, tires, wheel bearings, fork seals (influenced by riding conditions).
Potential Concerns:
Intermittent electrical connector issues, clutch slave cylinder seal wear (depending on model year updates and usage). Specific troubleshooting for these covered.
