Engine Mechanical:
Engine assembly, disassembly, inspection, repair of internal components (pistons, rings, valves, camshafts, crankshaft), cylinder head service, timing system.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel tank, lines.
Ignition System:
Ignition coils, spark plugs, ECU control, wiring diagrams.
Cooling System:
Radiator, coolant, water pump, thermostat, fan assembly, hoses, pipes.
Transmission:
Gearbox (likely 5 or 6-speed sequential for the Sprint), clutch assembly, gearbox internal components, lubrication.
Chassis Frame:
Frame inspection, repair, alignment checks.
Suspension Front:
Front forks (assembly, disassembly, seals, oil levels, adjustments), steering head bearings.
Suspension Rear:
Rear shock absorber, swingarm, linkage systems (if applicable), bearings.
Brakes Front:
Brake calipers, discs, master cylinder, brake lines, fluid replacement, bleeding procedures.
Brakes Rear:
Brake caliper, disc, master cylinder, brake lines, fluid replacement, bleeding procedures.
Wheels Tires:
Wheel bearing maintenance, tire pressure, wheel removal/installation, spoke tension (if applicable to certain Sprint variants).
Electrical System:
Battery, starter motor, charging system (alternator/stator, rectifier/regulator), lighting, horn, switches, ECU, wiring diagrams.
Instrumentation:
Speedometer, tachometer, dashboard lights, sensors.
Bodywork Fairings:
Fairing removal/installation, body panels, seat, fuel tank mounting.
Controls:
Throttle cables, clutch cable, brake levers, gear shift linkage.
Diagnostics:
Includes diagnostic procedures, troubleshooting guides, and service data to identify and resolve mechanical and electrical faults.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication, brake fluid flush, coolant flush.
Troubleshooting:
Diagnosis of common problems, fault finding for electrical and mechanical issues, diagnostic flowcharts.
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustments:
Carburetor/throttle body synchronization, idle speed adjustment, valve clearance adjustment, chain slack adjustment, suspension adjustments.
Technical Specifications:
Torque values for all fasteners, fluid capacities, wear limits, specifications for critical components.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for fault finding and component identification.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Rebuilds:
Detailed instructions for complete engine, gearbox, and suspension rebuilds.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and gearbox rebuilds. Covers all aspects for professional repair and DIY enthusiasts.
Oil Change Interval:
Refer to manual for specific mileage/time intervals. Typically every 6,000-10,000 miles or annually.
Valve Clearance Interval:
Refer to manual for specific mileage/time intervals. Typically around 12,000-15,000 miles.
Engine Oil Type:
Manual specifies exact API service classification and viscosity grade (e.g., SAE 10W-40, JASO MA/MA2).
Coolant Type:
Manual specifies exact coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze).
Brake Fluid Type:
Manual specifies exact DOT rating (e.g., DOT 4).
Fork Oil Type:
Manual specifies viscosity and type of fork oil.
Common Problems:
Manual will detail common issues and their solutions, potentially including electrical gremlins, fuel system inconsistencies, or specific wear points depending on model history. General Triumph triples of this era might experience regulator/rectifier issues or stator failures.
Fastener Usage:
Emphasizes using correct OEM fasteners and torque values to ensure reliability and safety.
