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2001-2007 Triumph Scrambler Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Scrambler Model Code: T100SC (specific to Scrambler variant) Production Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Manual Product Code: TBD...
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类型: Motorcycle
厂商:
斯库: 604663
2001-2007 Triumph Scrambler Workshop Service Repair Manual2001-2007 Triumph Scrambler Workshop Service Repair Manual2001-2007 Triumph Scrambler Workshop Service Repair Manual2001-2007 Triumph Scrambler Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Scrambler
Model Code:
T100SC (specific to Scrambler variant)
Production Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Codes
Manual Product Code:
TBD (typically assigned by publisher)
👋 Introduction
Market Position
Class:
Retro-styled parallel-twin motorcycle
Segment:
Modern Classic / Scrambler
Competitive Analysis
Key Competitors:
Ducati Scrambler (later models), Moto Guzzi V7 Scrambler, Royal Enfield Scrambler, possibly some custom builds from other marques.
Key Features
Styling:
Retro styling inspired by 1960s British scramblers, high-level exhaust, wire-spoked wheels, classic fuel tank design.
Target Audience:
Riders seeking classic aesthetics with modern reliability and performance, urban commuters, casual riders.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for 2001-2007 Triumph Scrambler
Secondary Coverage:
Includes maintenance, troubleshooting, diagnostics, and repair procedures
Page Count
Estimated Pages:
350-450 (typical for this era of comprehensive manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, tuning, top-end rebuild, bottom-end rebuild, valve adjustment, timing chain, piston and rod installation.
Fuel System:
Carburetor overhaul and adjustment (likely Keihin CVK), fuel pump, fuel tank, fuel lines, fuel filter replacement.
Ignition System:
Ignition coil testing, spark plug replacement, CDI unit troubleshooting, timing verification.
Transmission:
Gearbox disassembly and reassembly, clutch operation and adjustment, gear shift mechanism, internal inspection.
Suspension:
Front fork overhaul, oil seal replacement, spring inspection, rear shock absorber replacement, linkage maintenance.
Brakes:
Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid bleeding and replacement, line inspection.
Electrical System:
Wiring diagrams, starter motor, alternator, battery service, lighting system, fuse box, horn, switches, diagnostic connectors (if applicable).
Frame And Bodywork:
Frame inspection, swingarm removal and installation, wheel bearing service, steering head bearing replacement, body panel removal and fitting.
Procedures Included
Preventative Maintenance:
Regular service checks, lubrication points, filter replacements, chain adjustment, brake inspections.
Troubleshooting Diagnostics:
Step-by-step guides for identifying and resolving common operational issues, electrical faults, and mechanical problems.
Repair Procedures:
Detailed, illustrated instructions for component removal, installation, and repair for all major systems.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical tolerances, and dimensional data for all components.
Technical Depth
Depth:
Comprehensive: Covers everything from basic owner maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, DOHC, parallel-twin
Displacement:
865 cc
Bore X Stroke:
90 mm x 68 mm
Compression Ratio:
9.2:1 (typical for this engine)
Performance
Horsepower:
Approx. 55-60 hp @ 7,000 rpm (peak)
Torque:
Approx. 50-55 lb-ft @ 5,500 rpm (peak)
Fuel System
Fuel Delivery:
Two Keihin CVK 36 carburetors
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
Oil Type:
API SG or higher, SAE 10W/40 motorcycle specific engine oil
Oil Capacity:
Approx. 3.5 liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
Transmission Oil Type:
API GL-4 or GL-5, SAE 75W/90 gear oil
Transmission Oil Capacity:
Approx. 1.0 liter
📐 Dimensions
Exterior
Length:
Approx. 2,120 mm (83.5 in)
Width:
Approx. 830 mm (32.7 in) (handlebar width)
Height:
Approx. 1,180 mm (46.5 in) (to top of handlebars)
Wheelbase:
Approx. 1,490 mm (58.7 in)
Seat Height:
Approx. 825 mm (32.5 in)
Ground Clearance:
Approx. 130 mm (5.1 in)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Wet Weight:
Approx. 217 kg (478 lbs)
Gross Vehicle Weight Rating:
TBD (refer to chassis plate)
Cargo
Fuel Tank Capacity:
16 liters (4.2 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is not rated like automobiles)
Active Features
Braking System:
Front: Single 310mm disc with 2-piston caliper. Rear: Single 255mm disc with 2-piston caliper. (ABS was not a standard option on most models of this era).
Lighting:
Halogen headlight, LED taillight, standard turn signals.
Passive Features
Frame Construction:
Steel tubular cradle frame.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure light).
🔧 Maintenance
Service Intervals
First Service:
500 miles or 1 month (whichever comes first) - Includes oil change, filter check, chain adjustment, general inspection.
Subsequent Oil Changes:
Every 6,000 miles or 6 months (whichever comes first).
Valve Clearance Check:
Every 12,000 miles or 12 months.
Spark Plug Replacement:
Every 12,000 miles or 12 months.
Air Filter Inspection Replacement:
Inspect every 6,000 miles, replace as needed (or every 12,000 miles).
Fluid Specifications
Brake Fluid:
DOT 4
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, brake pads, wheel bearings.
Potential Electrical Gremlins:
Some owners report intermittent issues with switches or connections, though generally reliable.
Carburetor Tuning:
Carburetors may require periodic adjustment or cleaning due to fuel variability and typical mileage.
📚 Vehicle History
Brand Heritage
Marque History:
Triumph Motorcycles Ltd. is one of the oldest motorcycle manufacturers, with a rich history dating back to 1902. Known for iconic models like the Bonneville, Speed Triple, and Tiger.
Model Evolution
Scrambler Lineage:
The Scrambler model is a modern interpretation of the classic British off-road competition bikes of the 1960s and 70s, built upon Triumph's Bonneville platform.
Platform Basis:
Based on the Triumph Bonneville T100 platform, sharing many components and the engine architecture.
Production
Manufacturing Location:
Hinckley, Leicestershire, United Kingdom
Significant Changes During Period:
Minor updates typically involved color schemes and accessory availability. The core mechanicals remained largely consistent through 2007.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The Triumph Scrambler has consistently received positive reviews for its styling, handling, and character. Often praised by motorcycle journalists for its blend of retro appeal and modern engineering.
Ratings
Customer Satisfaction:
Generally high, particularly among riders who appreciate the classic styling and authentic riding experience.
Certifications
Emission Standards:
Complies with applicable emission standards for its model years.
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