Triumph Speed Triple 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Speed Triple Year: 2002 Engine: 955cc Inline 3-cylinder Codes Chassis Code: T509/T595 (Pre-2002 variations may differ, but manual likely covers specific 2002 VIN...

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标签: 2002 Motorcycle Motorcycles Speed Triple Triumph

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Description

🏷️ Basic Information

Identification

Make:

Triumph

Model:

Speed Triple

Year:

Engine:

955cc Inline 3-cylinder

Codes

Chassis Code:

T509/T595 (Pre-2002 variations may differ, but manual likely covers specific 2002 VIN range)

Engine Code:

955i (Specific variants may exist, e.g., differing compression ratios or fuel injection mapping)

👋 Introduction

Market Position

Target Audience:

Owners, independent repair shops, and Triumph enthusiasts seeking detailed technical information.

Competitive Analysis

Comparison To Aftermarket:

Provides official factory specifications and procedures, exceeding the detail and accuracy of most aftermarket manuals.

Key Features

Accuracy And Detail:

Directly sourced from Triumph, ensuring accuracy for all repair and maintenance tasks.

Diagrams Illustrations:

Includes exploded views and schematics essential for component identification and reassembly.

Diagnostic Focus:

Emphasizes systematic troubleshooting for efficient problem diagnosis.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive repair and service information for the 2002 Triumph Speed Triple.

Specific Systems:

Engine, Fuel System, Transmission, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting.

Page Count

Estimated Pages:

200-300 (typical for a factory service manual of this era)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English (standard for factory manuals unless otherwise specified)

Format

Format:

Likely printed manual; digital PDF versions are common for resale.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top-end overhaul (cylinder head, valves, camshafts), bottom-end rebuild (crankshaft, connecting rods, pistons), timing, lubrication, cooling system.

Fuel System:

Fuel injection system diagnosis and repair, throttle bodies, injectors, fuel pump, pressure regulator, ECU mapping details.

Transmission Drivetrain:

Clutch operation and adjustment, gearbox disassembly and assembly, chain and sprockets inspection and replacement.

Electrical System:

Wiring diagrams, starter motor, alternator, battery, ignition system, lighting, instrumentation, diagnostic trouble codes (DTCs).

Chassis Suspension:

Front fork service (oil changes, seal replacement), rear shock absorber maintenance, steering head bearings, swingarm pivot.

Brakes:

Brake fluid flush and bleed, caliper service, pad replacement, disc inspection, master cylinder overhaul.

Bodywork Trim:

Fairing removal and installation, seat, fuel tank, minor panel repair.

Procedures Included

Maintenance:

Routine service checks, oil and filter changes, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement.

Repair:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Troubleshooting:

Diagnostic flowcharts and procedures for identifying and resolving common performance issues and faults.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical specifications, engine performance data.

Technical Depth

Depth:

Complete factory-level diagnostics and repair procedures, suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

PDF (if digital); High-resolution scans for printed versions.

Print Quality

Print Quality:

Professional printing with clear diagrams and legible text.

Binding Type

Binding:

Stapled, perfect bound, or spiral bound (depending on original factory format or reproduction).

Paper Type

Paper Quality:

Durable paper stock suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 12-valve, DOHC, inline three-cylinder

Displacement:

955cc (955 cubic centimeters)

Bore X Stroke:

74mm x 74.2mm

Compression Ratio:

11.9:1 (typical for this generation)

Power Output:

Approximately 106 bhp (80 kW) at 9,200 rpm (variations may exist)

Torque Output:

Approximately 71 lb-ft (96 Nm) at 7,500 rpm (variations may exist)

Performance

Ignition System:

Electronic Ignition, Triumph TCES (Triumph Controlled Electronic Spark)

Cooling System:

Liquid-cooled

Fuel System

Fuel Delivery:

Multi-point sequential fuel injection with electronic engine management

Fuel Type:

Unleaded petrol (RON 95 recommended, RON 91 minimum)

Air Intake:

Paper element air filter

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed, sequential

Clutch Type:

Wet, multi-plate, cable operated

Final Drive:

X-ring chain

Features

Gear Ratios:

Specific ratios are detailed in the manual, crucial for performance tuning and diagnostics.

Transmission Oil:

Specific API GL-4 or GL-5 specification SAE 75W/90 hypoid gear oil. Capacity will be specified.

📐 Dimensions

Exterior

Length:

Approx. 2125 mm (83.6 inches)

Width:

Approx. 740 mm (29.1 inches) (at handlebars)

Height:

Approx. 1170 mm (46.0 inches) (at handlebars)

Seat Height:

Approx. 820 mm (32.3 inches)

Weights

Dry Weight:

Approx. 195 kg (430 lbs)

Wet Weight:

Approx. 217 kg (478 lbs) (with all fluids)

Fuel Capacity:

Approx. 20 liters (5.3 US gallons)

Wheelbase:

Approx. 1425 mm (56.1 inches)

🛡️ Safety Features

Ratings

Safety Certification:

Designed to meet or exceed relevant safety standards for motorcycles of its era. Specific crash test data typically not available for individual motorcycle models in this format.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Dual 320mm discs with 4-piston calipers (front), single 220mm disc with 2-piston caliper (rear).

Suspension Dynamics:

Adjustable front forks and rear monoshock contribute to stable handling and braking performance.

Passive Features

Frame Construction:

Aluminum twin-spar frame designed for rigidity and handling.

Lighting:

Halogen headlights, LED taillight (common for the era).

💡 Technology Features

Infotainment

Infotainment System:

Not applicable. This is a performance motorcycle from 2002, featuring essential instrumentation.

Driver Assistance

Driver Assistance Features:

None. The focus is on rider engagement and mechanical feedback.

Connectivity

Connectivity Features:

None. Basic dashboard instrumentation.

Instrumentation

Dashboard Features:

Analog tachometer, speedometer, coolant temperature gauge, trip computer (basic), warning lights.

🔧 Maintenance

Service Intervals

First Service:

Typically around 600 miles (1000 km) for oil change, chain check, general inspection.

Major Service Interval:

Typically every 6,000 miles (10,000 km) or annually for routine checks, fluid changes, spark plugs, air filter.

Valve Clearance Check:

Often around 12,000-18,000 miles (20,000-30,000 km), or as specified by Triumph.

Fluid Specifications

Engine Oil Type:

Fully synthetic SAE 10W/40 or 15W/50 motorcycle oil, meeting JASO MA / MA2 specifications.

Engine Oil Capacity:

Approx. 3.0 - 3.4 liters (depending on filter change, specified in manual)

Coolant Type:

Ethylene glycol-based antifreeze coolant, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4 (specified for hydraulic clutch and brake systems).

Known Issues

Fuel Injector Issues:

Occasional reports of sticky or clogged injectors requiring cleaning or replacement.

Regulator Rectifier Failure:

While less common than on some Japanese bikes of the era, it's a potential failure point for any charging system.

Electrical Connector Corrosion:

Imperative to check and clean electrical connectors, especially in adverse weather conditions.

Camchain Tensioner:

Some early 955cc engines had a mechanical camchain tensioner that could become noisy; later models might feature an updated or hydraulic unit.

📚 Vehicle History

Brand Heritage

Triumph Legacy:

Triumph Motorcycles boasts a rich history dating back to 1902, known for iconic British engineering and performance.

Model Evolution

Speed Triple Lineage:

The Speed Triple has evolved from its sport-derived roots, becoming a benchmark naked sportbike, celebrated for its distinctive styling and powerful triple engine.

2002 Model Distinction:

The 2002 model represents a significant iteration of the Speed Triple, often featuring refinements to the 955cc engine, chassis, and styling compared to earlier generations.

Production

Manufacturing Location:

Hinckley, Leicestershire, England

🏆 Awards & Recognition

Recognitions

Motorcycle Press Awards:

The Speed Triple range has historically received accolades from motorcycle publications for its performance, handling, and character.

Critical Acclaim:

Praised for its engaging triple engine sound and characterful ride, solidifying its place as a desirable naked sportbike.