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2002 Triumph Sprint ST/RS Workshop Service Repair Manual

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$17.99
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🏷️ Basic Information Identification Make: Triumph Model: Sprint ST / RS Year: 2002 Body Style: Sport Touring Motorcycle Codes Engine Code: 955i (part of the T-series family) 👋 Introduction Market...
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类型: Motorcycle
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2002 Triumph Sprint ST/RS Workshop Service Repair Manual2002 Triumph Sprint ST/RS Workshop Service Repair Manual2002 Triumph Sprint ST/RS Workshop Service Repair Manual2002 Triumph Sprint ST/RS Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Sprint ST / RS
Year:
2002
Body Style:
Sport Touring Motorcycle
Codes
Engine Code:
955i (part of the T-series family)
👋 Introduction
Market Position
Model Segment:
Sport Touring Motorcycle
Target Audience:
Owners and independent mechanics seeking to maintain and repair their Triumph Sprint ST/RS.
Competitive Analysis
Key Competitors 2002:
Yamaha YZF1000R Thunderace, Kawasaki ZX-9R Ninja, Suzuki GSX-R1100 (earlier models), Honda CBR1100XX Super Blackbird.
Key Features
Triumph Sprint St Features:
Three-cylinder engine, aluminum beam frame, comfortable yet sporty ergonomics, versatile for touring and spirited riding.
Triumph Sprint Rs Features:
More aggressive styling and ergonomics than the ST, shared 955i engine, often seen as a sportier interpretation.
Engine Character:
Known for its smooth power delivery and characteristic triple-cylinder torque band.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and maintenance for 2002 Triumph Sprint ST and RS models.
Page Count
Page Count:
Approx. 400+ pages (estimated for a comprehensive workshop manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Manual Content Type:
Factory-authorized service and repair manual, providing OEM-level procedures and specifications.
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel injection, ignition, cooling, lubrication, valve clearance, timing, exhaust, engine diagnostics.
Transmission Systems:
Clutch operation, gearbox disassembly and assembly, gear shift mechanism, final drive (chain and sprockets).
Chassis Systems:
Frame inspection, suspension (forks, rear shock absorber), steering head bearings, wheel bearings, brake systems (hydraulic circuits, calipers, discs, master cylinders, bleeding), electrical system (wiring diagrams, charging system, ignition system components, lighting, accessories).
Bodywork:
Fairing removal and installation, seat, fuel tank, body panel repair and replacement.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, chain lubrication and adjustment, brake pad replacement, fluid level checks.
Repair Procedures:
Engine top-end rebuild, gearbox overhaul, suspension servicing, brake caliper rebuild, electrical component testing and replacement.
Troubleshooting:
Diagnostic fault codes (if applicable for the era), common running issues, electrical gremlins, mechanical malfunctions.
Technical Data:
Torque specifications for all fasteners, engine component clearances, fluid capacities, electrical system voltages and resistances.
Diagnostics Procedures:
Detailed diagnostic steps for engine, electrical, and mechanical systems. Includes guidance on using Triumph's electronic diagnostic tools if applicable to the era.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic user maintenance to complete engine and chassis teardown and rebuild, including detailed electrical diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
PDF (searchable text highly desirable)
Searchability:
Ensures searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution scans or original digital files for clear diagrams and images.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline three-cylinder, four-stroke
Displacement:
955 cc (955 cubic centimeters)
Bore X Stroke:
74 mm x 74 mm (typical for this engine family)
Valve Train:
DOHC, 12 valves (3 per cylinder)
Performance
Horsepower Crank:
Approx. 108-110 bhp (Brake Horsepower) at 9,500 rpm (model dependent)
Torque Crank:
Approx. 70-72 lb-ft (Pound-feet) at 7,000 rpm (model dependent)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Research Octane Number)
Throttle Body Size:
3x 42mm throttle bodies
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Optional
Optional Transmission:
N/A (Standard manual)
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2120 mm (83.5 in) for ST; RS may vary slightly.
Width:
Approx. 740 mm (29.1 in) at handlebars for ST; RS may vary.
Height:
Approx. 1200 mm (47.2 in) at screen for ST; RS may vary.
Wheelbase:
Approx. 1470 mm (57.9 in)
Weights
Dry Weight:
Approx. 205 kg (452 lbs) for ST; RS may be slightly lighter.
Wet Weight:
Approx. 225 kg (496 lbs) for ST (with fluids).
Fuel Capacity:
20 liters (5.3 US gal)
🛡️ Safety Features
Ratings
Safety Features Availability:
ABS was an optional feature on some models.
Active Features
Braking System:
Dual front discs (310mm), single rear disc (255mm), hydraulic actuation. Caliper type varies (e.g., 4-piston front).
Suspension Features:
Adjustable front forks (preload, compression, rebound), adjustable rear shock absorber (preload, rebound damping).
Passive Features
Lighting:
Halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, coolant temperature.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on select 2002 models.
Connectivity
Connectivity Features:
None (typical for the era, pre-smartphone integration)
Lighting Technology
Headlight Type:
Dual Halogen headlights
Taillight Type:
LED Taillight
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles (10,000 km) or 12 months, whichever comes first.
Valve Clearance Check Interval:
Every 12,000 miles (20,000 km).
Spark Plug Replacement:
Refer to manual, typically around 12,000-18,000 miles.
Chain Adjustment Inspection:
Every 6,000 miles (10,000 km) or more frequently if subjected to hard use.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA rated motorcycle oil.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (if hydraulic actuation).
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US quarts) with filter change.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, regulator/rectifier (early models). Fuel pump issues can occur.
Electrical Issues:
Wiring loom chafing, stator and regulator/rectifier failure are known potential issues on some Hinckley Triumphs of this era.
Engine Performance Quirks:
Some owners report minor fueling hesitations or flat spots if not properly tuned or maintained.
📚 Vehicle History
Brand Heritage
Triumph Motorcycles Heritage:
British motorcycle manufacturer with a long and storied history, known for its triple engines and performance motorcycles.
Model Evolution
Sprint Evolution:
The 955i Sprint ST/RS succeeded earlier T509 models and represented a significant refinement, offering improved performance and handling. It later evolved into the Sprint ST 1050.
Production
Production Period:
The 955i generation ran from roughly 1999 to 2004/2005, with the 2002 model being part of the second phase of this generation.
Manufacturing Location:
Hinckley, Leicestershire, England
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