Triumph T100SS Tiger 100 1960-1973 Workshop Service Manual

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🏷️ Basic Information Identification Make: Triumph Model: T100SS Tiger 100 Year Range Covered: 1960-1973 Codes Engine Code: Various, primarily 3TA and T100 derived engines 👋 Introduction Market Position Segment: Classic...

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类型: Motorcycle

斯库: 90410

标签: 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 Motorcycle Motorcycles T100SS Tiger 100 Tiger Models Triumph

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Triumph

Model:

T100SS Tiger 100

Year Range Covered:

1960-1973

Codes

Engine Code:

Various, primarily 3TA and T100 derived engines

👋 Introduction

Market Position

Segment:

Classic British Motorcycle, lightweight to mid-weight sport/roadster

Competitive Analysis

Competitors:

BSA Gold Star, Norton Commando (earlier models), Ariel Huntmaster, Royal Enfield motorcycles of similar displacement

Key Features

Unique Selling Points:

Iconic British styling, reliable parallel-twin engine, performance-oriented for its era, strong community support

Manual Value Proposition

Utility:

Essential for owners and mechanics undertaking maintenance, repairs, and restoration of the Triumph T100SS Tiger 100

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive workshop and service repair for the Triumph T100SS Tiger 100

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Disassembly, assembly, inspection, repair of cylinder head, cylinders, pistons, crankshaft, connecting rods, camshaft, valves, timing

Fuel System:

Carburetor (e.g., Amal Monobloc) tuning, overhaul, fuel tank, fuel lines, fuel pump (if applicable)

Ignition System:

Magneto, coil ignition, spark plugs, points, timing, wiring diagrams

Transmission:

Gearbox overhaul, clutch inspection and adjustment, gear shifting mechanisms

Chassis And Suspension:

Front fork (leading link or telescopic depending on exact model variant), rear suspension, wheel bearings, steering head bearings

Braking System:

Drum brake inspection, adjustment, lining replacement, cable maintenance

Electrical System:

Lighting system, battery, charging system (if dynamo/alternator equipped), wiring diagrams, switchgear

Exhaust System:

Muffler, exhaust pipes, mounting

Bodywork And Frame:

Frame inspection, fuel tank mounting, seat, fenders, control levers, cables

Procedures Included

Maintenance:

Regular service checks, lubrication points, adjustments, fluid level checks

Troubleshooting:

Diagnosis of common problems, performance issues, starting difficulties, electrical faults

Repair:

Step-by-step instructions for component removal, installation, overhaul, and repair

Adjustments:

Carburetor synchronization, ignition timing, clutch play, brake travel, chain tension

Specifications:

Tightening torques, clearances, wear limits, performance data

Pictorial Diagrams:

Detailed illustrations, exploded diagrams, drawings, and photos

Special Tools:

Reference to special tool numbers and illustrations of their usage

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and gearbox rebuilds

Diagnostic Information:

Included where necessary for troubleshooting

Manual Completeness

Completeness Claim:

100% complete and intact, no missing/corrupt pages

📊 Manual Specifications

File Format

Quality:

High-resolution, printable pages

Searchability:

Likely searchable text within the PDF, enhancing usability

Print Quality

Printability:

Yes, all pages are printable

Binding Type

Digital Binding:

PDF Download (no physical binding)

Paper Type

Digital Medium:

Digital PDF file, viewable with Adobe Reader

Compatibility

Operating Systems:

Windows, Mac, Linux OS

⚙️ Engine Specifications

Primary Engine

Configuration:

Air-cooled, parallel-twin cylinder

Displacement:

Approximately 500cc (e.g., 490cc)

Bore X Stroke:

Varies slightly by exact model year but typically around 63mm x 82mm

Performance

Horsepower:

Approx. 25-30 bhp depending on tuning and specific variant

Torque:

Not explicitly stated, but characterized by strong mid-range pull

Fuel System

Carburetor Type:

Typically Amal Monobloc (single or twin depending on configuration)

Fuel Type:

Leaded gasoline (for original specification), modern unleaded with lead substitute or appropriate valve seat hardening required for long-term health

Lubrication

Oil Type:

Typically SAE 20W-50 or 20W-40 motorcycle oil (mineral based recommended)

🔧 Transmission

Standard

Type:

4-speed constant mesh manual gearbox

Optional

Availability:

Not typically offered with optional transmissions

Features

Clutch:

Wet multi-plate clutch

Drive:

Chain drive to rear wheel

📐 Dimensions

Exterior

Wheelbase:

Approximately 54-55 inches (1370-1400 mm)

Seat Height:

Approx. 30-32 inches (760-810 mm) depending on suspension setup and seat type

Weights

Dry Weight:

Around 350-380 lbs (160-172 kg)

🛡️ Safety Features

Ratings

Crash Testing:

Not applicable for this era of motorcycle; safety relies on rider skill and mechanical condition

Active Features

Braking System:

Single leading shoe drum brakes front and rear

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (depending on market and year)

💡 Technology Features

Infotainment

System:

Not applicable (mechanical focus)

Driver Assistance

Features:

Not applicable (mechanical focus)

Connectivity

Options:

Not applicable (mechanical focus)

🔧 Maintenance

Service Intervals

Oil Change:

Every 2,000-3,000 miles or annually (refer to manual for exact intervals)

Valve Clearance Check:

Every 3,000-5,000 miles

Spark Plug Replacement:

As needed, typically every 3,000-6,000 miles

Fluid Specifications

Gearbox Oil:

EP Gear Oil SAE 90 (or as specified in manual)

Fork Oil:

Specific grade fork oil, typically SAE 10W or 20W (capacity in manual)

Known Issues

Engine:

Oil leaks from crankcase seals, cam wear, timing chain stretch

Transmission:

Gear engagement issues, worn dog teeth, clutch slip

Electrical:

Worn wiring insulation, failing ignition components (points, coils)

Chassis:

Worn steering head bearings, weak suspension components

📚 Vehicle History

Brand Heritage

Legacy:

Triumph is one of Britain's most iconic motorcycle manufacturers, with a rich history in performance and sporting motorcycles.

Model Evolution

Development:

The Tiger 100 nameplate evolved from earlier Triumph models, with the T100SS being a popular sports variant of the 500cc parallel twin.

Production

Produced during a significant period of British motorcycle dominance and evolution.

🏆 Awards & Recognition

Recognitions

Historical Impact:

Recognized as a classic and sought-after motorcycle for its era, representing a golden age of British motorcycling.

Ratings

Owner Satisfaction:

High among enthusiasts and restorers for its character and mechanical simplicity.