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Triumph Twenty One T21 1959-1966 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Twenty One (T21) Model Variant: T21 Generation Production Years: 1959-1966 Codes Manual Product Name: Triumph Twenty One T21 1959-1966 Workshop Service Repair Manual...
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类型: Motorcycle
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斯库: 204884
Triumph Twenty One T21 1959-1966 Workshop Service Repair ManualTriumph Twenty One T21 1959-1966 Workshop Service Repair ManualTriumph Twenty One T21 1959-1966 Workshop Service Repair ManualTriumph Twenty One T21 1959-1966 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Twenty One (T21)
Model Variant:
T21
Generation
Production Years:
1959-1966
Codes
Manual Product Name:
Triumph Twenty One T21 1959-1966 Workshop Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Mechanics and DIY enthusiasts seeking to maintain, repair, or restore their Triumph Twenty One T21.
Competitive Analysis
Value Proposition:
Provides comprehensive, detailed, and easy-to-understand repair information crucial for owning and maintaining a classic Triumph motorcycle.
Key Features
Delivery Method:
Instant Download, offering immediate access without shipping delays or costs.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966
Page Count
Total Pages:
258
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine disassembly, assembly, overhaul, specifications, and troubleshooting.
Transmission:
Procedures for removal, installation, overhaul, and adjustments of the gearbox and associated components.
Fuel System:
Carburetor tuning, fuel tank, fuel lines, and fuel pump servicing.
Electrical System:
Wiring diagrams, ignition system, lighting, battery, generator/alternator, and starter motor troubleshooting.
Brakes:
Hydraulic brake system servicing, including master cylinder, wheel cylinders, brake shoes, and lines.
Suspension:
Front fork assembly, rear shock absorbers, and associated bushings and bearings.
Frame And Body:
Frame inspection, body panel removal and installation, seat, and other trim components.
Controls:
Handlebar controls, throttle, clutch, and brake levers, cables, and linkages.
Procedures Included
Maintenance:
Regular maintenance tasks, including lubrication, filter changes, and fluid level checks.
Troubleshooting:
Diagnostic guides for common problems and their solutions, including symptom-based diagnosis.
Disassembly Assembly:
Step-by-step instructions for taking apart and reassembling all major vehicle components.
Repair Rebuild:
Comprehensive procedures for repairing and rebuilding all systems and components.
Adjustments:
Detailed instructions for performing all necessary adjustments, including carburetor, ignition timing, and clutch.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagrams:
Includes detailed exploded diagrams, pictorial diagrams, and photographs to guide repairs.
Special Tools:
References specific special service tools required for certain procedures, often with illustrations of their use.
Specifications:
Provides critical specifications such as torque values, clearances, wear limits, and fluid capacities.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clear visibility of text and diagrams.
Searchable:
Likely text-searchable, facilitating quick access to specific information.
Print Quality
Printability:
Yes, all pages are printable, allowing for convenient use at a workbench.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, 2-cylinder, 4-stroke, parallel-twin (Specific displacement and configuration details would be within the manual itself).
Performance
Horsepower Range:
Typically in the range of 15-20 bhp for this era of Triumph twins (exact figure varies by specific tune).
Torque Specifications:
Detailed torque values for critical engine components like cylinder head nuts, main bearings, and connecting rods are provided in the manual.
Fuel System
Carburetion:
Typically single Amal carburetor, with detailed settings, jetting, and overhaul instructions.
Lubrication
Oil System:
Wet sump lubrication, with specific oil capacities and recommended lubricant types (e.g., SAE 20W50 or similar).
🔧 Transmission
Standard
Type:
4-speed constant mesh gearbox.
Optional
Variations:
Generally consistent across the production run, but internal ratios might have minor changes.
Features
Clutch:
Wet multi-plate clutch, with servicing, adjustment, and replacement procedures.
Final Drive:
Chain drive with oil bath primary chaincase.
📐 Dimensions
Exterior
Wheelbase:
Approx. 54 inches (1370 mm) - Exact figure may vary slightly.
Seat Height:
Approx. 30 inches (760 mm) - Varies with suspension setup.
Weights
Dry Weight:
Approx. 350 lbs (159 kg) - Varies with equipment.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle from the era, not subjected to modern crash testing standards).
Active Features
Braking System:
Drum brakes front and rear, with detailed inspection and service procedures.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (depending on market and year), with troubleshooting for electrical issues.
💡 Technology Features
Infotainment
Features:
N/A (This is a classic motorcycle from an era preceding modern infotainment systems).
Driver Assistance
Features:
N/A (No electronic driver assistance features).
Connectivity
Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 miles or 12 months, with specific recommendations in the manual.
Ignition Timing:
Periodic checks and adjustments as per manual recommendations.
Valve Clearance:
Recommended intervals for checking and adjusting valve clearances.
Fluid Specifications
Engine Oil:
Specific viscosity grade and API service classification for engine oil will be detailed (e.g., SAE 20W50, API SF or equivalent).
Gearbox Oil:
Type and quantity of oil for the primary chaincase and gearbox.
Brake Fluid:
DOT 3 or DOT 4 brake fluid is typically recommended for hydraulic systems of this era, as specified in the manual.
Known Issues
Common Problems:
Potential issues could include oil leaks from the crankcases, clutch wear, carburetor tuning difficulties, and electrical component failures. The manual provides diagnostic guidance for these.
Preventative Measures:
Adherence to the maintenance schedule, using correct lubricants, and prompt attention to unusual noises or performance changes are key, as emphasized in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Triumph Engineering Co. Ltd., a historic British motorcycle manufacturer.
Model Evolution
Significance:
The Twenty One was a popular and accessible model for Triumph, known for its reliability and usability, serving as an entry-level twin.
Production
Manufacturing Location:
Meriden Works, Coventry, England.
Key Changes 1959-1966:
Minor updates may have occurred over the years, such as changes to the Amal carburetor, ignition system, or minor styling elements, all detailed within the manual.
🏆 Awards & Recognition
Recognitions
Awards:
N/A (As a production vehicle from the 1950s/1960s, it would not have received modern automotive awards or certifications).
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