Market Segment:
Industrial Forklift Trucks - Designed for material handling in various industrial environments.
Competitors:
Competes with other industrial forklift manufacturers such as Toyota, Hyster, Crown, and Yale, offering comparable lift capacities and features.
Fuel Options:
Availability of Bi-Fuel and Dual Fuel systems for operational flexibility and emissions compliance.
Engine Options:
Choice of robust and reliable engines including Yanmar and Mazda, suitable for demanding applications.
Durability:
Utilev forklifts are built for the rigors of industrial environments, emphasizing robustness and longevity.
Serviceability:
Designed for ease of maintenance and repair, with readily accessible components.
Systems Covered:
Machine General, Bi-Fuel System, Dual Fuel System, Engine Specifics
Page Count:
N/A (Factory Manual - Specific Page Count Not Provided in Product Information)
Manual Type:
Factory Parts Manual
Language:
English (Assumed for factory manual of this type)
Format:
Digital (Likely PDF, though not explicitly stated in product description)
Powertrain:
Covers specific engine assemblies and their components for listed engines.
Fuel System:
Detailed coverage of Bi-Fuel and Dual Fuel systems, including components for LPG/gasoline operation.
Chassis And Frame:
Covers structural components, steering assembly, and frame elements.
Hydraulic System:
Includes components for lift, tilt, and auxiliary functions, such as pumps, cylinders, valves, and hoses.
Electrical System:
Covers wiring diagrams, lighting, starter, alternator, battery, and control circuits.
Parts Identification:
Primary function is identification of all replaceable parts with diagrams and part numbers.
Assembly Disassembly:
Implicitly includes information for component removal and installation procedures.
Troubleshooting:
Typically includes diagnostic flowcharts and procedures for common operational issues.
Recalibration:
Procedures for recalibrating sensors or control systems if applicable to the models covered.
Torque Specifications:
Crucial torque values for fasteners in critical assemblies (engine, transmission, lift mechanisms).
Technical Depth:
Factory-level detail for parts identification, crucial for accurate servicing and inventory management.
Component Level Detail:
Provides detailed exploded views and part numbers for virtually every component of the forklift.
File Format:
Assumed Digital (PDF) - Searchable and printable capabilities would be typical.
Searchability:
PDF format typically allows for text searching of part names, numbers, and technical terms.
Print Quality:
N/A (Digital Format) - Quality dependent on original source and user's printer.
Diagram Clarity:
Factory manuals usually feature high-resolution diagrams for clear identification of parts.
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
Yanmar 4Tne98-Bqflc:
4-cylinder, naturally aspirated diesel engine. Known for reliability and fuel efficiency in heavy-duty applications. Displacement typically around 3.3 liters.
Mazda 2.2Ltr Bi Fuel & Lpg:
Likely a modified Mazda diesel engine (e.g., Skyactiv-D variant adapted for multi-fuel use) or a gasoline engine converted for LPG. Specific details would be in the manual.
A490Bpg Dsl:
Likely a Chinese-manufactured diesel engine, common in industrial equipment for its cost-effectiveness and durability. Specific displacement and configuration would need to be verified within the manual.
Yanmar 4Tnv94L-Bxphz:
4-cylinder, naturally aspirated diesel engine. Typically around 3.066 liters displacement. Renowned for compact size and robust performance.
Fuel Type:
Diesel, Bi-Fuel (Gasoline/LPG), Dual Fuel (Diesel/LPG)
Bi Fuel Lpg System Components:
Covers LPG tank, regulator, vaporizer, mixer/injector, fuel selector valve, and associated plumbing.
Diesel Fuel System Components:
Includes fuel tank, filters, injection pump, injectors, and fuel lines.
Horsepower Range:
Typically 40-60 HP for forklift applications of this size, depending on engine and configuration.
Torque Range:
Torque figures will vary significantly by engine, but expect ample torque for lifting and traction.
Lift Capacity:
UT30 indicates approximately 3000 kg (6600 lbs) lift capacity; UT35P indicates approximately 3500 kg (7700 lbs) lift capacity.
Mast Height:
Varies based on mast type (e.g., 2-stage, 3-stage) and lowered/raised heights. Specifics would be in the manual.
Turning Radius:
Varies by specific model configuration, but typically designed for maneuverability in confined spaces.
Tire Size:
Commonly uses solid pneumatic or cushion tires, with sizes like 6.50-10 (front) and 5.00-8 (rear) or similar.
Operating Weight:
Typically in the range of 4,000 - 5,500 kg, depending on configuration and fuel type.
Fork Length:
Standard fork lengths usually range from 1070mm to 1220mm (42-48 inches).
Safety Standards:
Designed to meet relevant industry safety standards (e.g., ANSI/ITSDF B56.1, EN ISO 3691).
Braking System:
Hydraulic drum or disc brakes, often with a parking brake mechanism.
Operator Protection:
Rollover Protective Structure (ROPS) and Overhead Guard (OHG) are standard safety features.
Visibility:
Designed for good operator visibility of the load and surroundings, often aided by mast design and lighting.
Operator Interface:
Basic instrument cluster with indicators for engine status, fuel level, and hour meter. Advanced infotainment is not typically a feature.
Load Sensing:
May incorporate load sensing hydraulics to optimize performance and efficiency, but advanced electronic assistance systems are uncommon.
Load Weight Indicator:
Basic forklifts may have a simple indicator or no load weighing system; advanced systems are optional.
Telematics:
Some modern forklifts offer telematics for fleet management, but this is model and option dependent and not implied by the product name alone.
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil type. Manual will specify.
Hydraulic Filter Change:
Usually recommended every 1000-2000 operating hours or annually. Manual will specify.
Air Filter Replacement:
Inspect every 100-250 hours, replace as needed or annually. More frequent if operated in dusty environments.
Engine Oil Type:
Depends on engine. For Yanmar diesels, typically API CJ-4 or CK-4 engine oil, SAE 15W-40 or 10W-30. Mazda and A490BPG DSL would require specific grades detailed in the manual.
Hydraulic Fluid Type:
Typically ISO VG 32 or 46 hydraulic fluid, or a universal tractor transmission oil (UTTO) if specified by the manufacturer.
Transmission Fluid Type:
For torque converter transmissions, use specified ATF fluid. For hydrostatic, specialized fluid is required. Manual will detail.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with deionized water. Specific type (e.g., OAT) would be in manual.
Common Wear Items:
Fork wear, mast roller wear, hydraulic hose degradation, brake component wear, and engine accessory belt fatigue are common.
Fuel System Challenges:
For LPG/Bi-fuel systems, issues with vaporizers, fuel lines, and regulators can occur. Contamination in diesel fuel systems is also a concern.
Transmission Wear:
Hydrostatic transmission (HST) components like pumps and motors can wear over time, requiring specialized repair. Torque converter seals can also leak.
Cooling System Issues:
Radiator clogs, coolant leaks, and thermostat failures can lead to overheating.
Brand Origin:
Utilev is a brand associated with reliable industrial equipment, often positioned as a value-oriented option in the material handling sector.
Model Lineage:
The UT30 and UT35P represent a common range of 3-3.5 ton capacity internal combustion engine (ICE) forklifts, a staple in warehouse and manufacturing operations.
Engine Integration:
The evolution of these models often includes updates to engine emissions compliance and integration of more fuel-efficient powertrains.
Manufacturing Locations:
While specific to Utilev, many industrial forklifts of this type are manufactured in Asia, with components sourced globally.
