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Volkswagen Golf 2004 Factory Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Volkswagen Model: Golf Year: 2004 Generation Generation Name: Mk5 (A5 Platform) Codes Platform Code: PQ35 👋 Introduction Market Position Segment: Compact/Small Family Car Reputation: Known...
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Volkswagen Golf 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Volkswagen
Model:
Golf
Year:
2004
Generation
Generation Name:
Mk5 (A5 Platform)
Codes
Platform Code:
PQ35
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Reputation:
Known for its refined driving dynamics, quality interior, and practical design.
Competitive Analysis
Key Competitors:
Ford Focus, Honda Civic, Toyota Corolla, Mazda3
Key Features
Platform Advantage:
Utilizes the modern PQ35 platform, offering improved ride and handling over previous generations.
Design Philosophy:
Clean, functional, and premium European design.
📋 Manual Details
Coverage Areas
Body Style:
Hatchback (3-door and 5-door)
Trim Levels:
Base, GTI (where applicable)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of all engine components
Engine Management:
Fuel injection, ignition system, emissions control, sensors, actuators, ECM troubleshooting
Transmission Manual:
Clutch, gearbox, shift linkage, diagnosis and repair
Transmission Automatic:
Torque converter, valve body, internal components, electronic control, diagnosis and repair
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential, repair and replacement
Suspension:
Front McPherson strut, rear multi-link, control arms, bushings, springs, shock absorbers, alignment specifications
Steering:
Power steering system, rack and pinion, column, diagnosis and repair
Brakes:
Front and rear disc brakes, ABS system, EBD, brake fluid specifications, bleeding procedures, caliper and rotor replacement
Electrical System:
Battery, charging system, starting system, lighting, instruments, power windows, locks, wipers, horn
Climate Control:
HVAC system, AC refrigerant, compressor, blower motor, heater core, climate control module
Body And Trim:
Interior and exterior trim removal and installation, panel gaps, weatherstripping
Body Structure:
Chassis, frame, structural components, accident repair guidelines
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, spark plug replacement
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation, wiring diagrams
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostics:
Diagnostic Trouble Codes (DTCs), OBD-II system, scan tool usage, component testing
Specifications:
Torque specifications for all fasteners, clearances, wear limits, electrical values
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all systems
Technical Depth
Depth:
Comprehensive, covering from basic fluid checks to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution, suitable for detailed viewing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
BGU (1.6L MPI)
Displacement:
1.6 liters (1598 cc)
Cylinders:
4
Valvetrain:
SOHC (Single Overhead Camshaft), 8 valves
Bore X Stroke:
76.5 mm x 86.9 mm
Compression Ratio:
10.5:1
Horsepower:
102 PS (101 hp) @ 6000 rpm
Torque:
148 Nm (109 lb-ft) @ 3800 rpm
Fuel System:
Multi-point Fuel Injection (MPI)
Engine Variants
Additional Engines:
1.4 FSI (100 hp), 2.0 FSI (150 hp), 2.0 TFSI (200 hp - GTI), 1.9 TDI (105 hp), 2.0 TDI (140 hp)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (0A4)
Optional
Transmission Type:
6-Speed Manual (02Q - GTI), 6-Speed DSG Automatic
Features
Dsg Description:
Direct-Shift Gearbox, a dual-clutch automatic transmission offering fast and smooth shifts.
📐 Dimensions
Exterior
Length:
4155 mm (163.6 in)
Width:
1759 mm (69.3 in)
Height:
1483 mm (58.4 in)
Wheelbase:
2578 mm (101.5 in)
Cargo
Cargo Volume Seats Up:
350 liters (12.4 cu ft)
Cargo Volume Seats Down:
1305 liters (46.1 cu ft)
Weights
Curb Weight Min:
1230 kg (2712 lbs) - 1.6 MPI
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (Overall)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control System (ASR)
Passive Features
Airbags:
Front airbags, front side airbags, optional curtain airbags
Seatbelts:
3-point inertia reel seatbelts with pretensioners and belt force limiters
💡 Technology Features
Infotainment
Head Unit Options:
Various factory radio/CD players, optional navigation systems
Speaker System:
Standard 4 or 8 speaker systems, optional premium sound
Driver Assistance
Cruise Control:
Available
Rain Sensing Wipers:
Available on higher trims
Connectivity
Aux Input:
Rarely standard, often an aftermarket or dealer-installed option
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 miles or 1 year (whichever comes first), or based on oil quality sensor
Spark Plug Replacement:
Approx. 60,000 miles for standard spark plugs
Timing Belt Replacement:
Not applicable for 1.6 MPI (uses a timing chain); 1.9 TDI requires timing belt replacement approx. 100,000 miles
Fluid Specifications
Engine Oil:
SAE 5W-40, API SN or higher, VW 502 00 / 505 00 specification
Coolant:
G12 Plus (or G12++) or equivalent VW TL 774 F coolant (pink)
Brake Fluid:
DOT 4
Transmission Fluid Manual:
VW G 052 171 A2 (or equivalent GL-4 75W-90)
Transmission Fluid Automatic Dsg:
G 052 182 A2 (specific DSG fluid)
Known Issues
Common Problems:
Cam follower wear (early FSI engines), coil pack failures, water pump leaks, AC compressor issues, window regulator failures
📚 Vehicle History
Brand Heritage
Volkswagen Legacy:
Volkswagen, a German automaker with a rich history dating back to the 1930s, known for durable and practical vehicles.
Model Evolution
Golf History:
The Golf is a cornerstone of Volkswagen's lineup, introduced in 1974, evolving through multiple generations to become one of the world's best-selling cars.
Mk5 Introduction:
The Mk5 Golf (A5 platform) represented a significant leap forward in refinement, safety, and technology for the model.
Production
Production Years:
2004-2009
🏆 Awards & Recognition
Recognitions
Safety Award:
Euro NCAP 5-star safety rating
Ratings
Consumer Reports Reliability:
Variable, with specific models and powertrains showing better reliability than others.
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