Volvo S60 2007 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2007 Generation Platform: P2 Platform Codes Chassis Code: P24 👋 Introduction Market Position Positioning: Premium compact executive sedan, competing with brands...

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类型: Car

斯库: 19481

标签: 2007 Car Cars S60 Volvo

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Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

Year:

Generation

Platform:

P2 Platform

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Premium compact executive sedan, competing with brands like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class.

Competitive Analysis

Segment:

Luxury Compact Sedan

Key Features

Design Philosophy:

Scandinavian design, focus on safety, comfort, and performance.

Safety Focus:

Renowned for advanced safety features, a cornerstone of Volvo's brand identity.

Value Proposition

Owner Benefit:

Enables DIY repairs and maintenance, saving significant costs and empowering owners with detailed knowledge.

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline and diesel engines for the 2007 S60 model line

Trim Coverage:

All trim levels (e.g., Base, Convenience, Sport, Premium, R)

Transmission Coverage:

All manual and automatic transmission types

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine diagnostics, repair, overhaul, cooling system, fuel injection, emission control systems, lubrication, exhaust systems.

Transmission Drivetrain:

Manual and automatic transmission service, repair, troubleshooting, clutch system, differential, drive shafts, axles.

Chassis Suspension Steering:

Front and rear suspension components, steering system (rack and pinion, power steering), wheel alignment specifications, shock absorbers, springs.

Brakes:

Brake system diagnosis, repair, hydraulic system, ABS, EBD, brake pad and rotor replacement, parking brake.

Electrical Electronics:

Complete electrical system coverage, wiring diagrams, fuse box layouts, lighting systems, battery, alternator, starter, power accessories, diagnostic trouble codes (DTCs).

Body Interior:

Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seat belts, HVAC system, climate control.

Diagnostics Troubleshooting:

Comprehensive troubleshooting guides, diagnostic procedures, fault finding, symptom analysis, intermittent electrical issues.

Procedures Included

Maintenance:

Scheduled maintenance, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections, spark plug replacement.

Repair:

Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.

Troubleshooting:

Diagnostic flowcharts, common problems and their solutions, specific symptom-based troubleshooting.

Wiring Diagrams:

Detailed electrical wiring diagrams for all circuits and systems, color-coded and clearly labeled.

Technical Depth

Depth:

Professional-level technical detail, covering basic maintenance to complex engine and transmission overhauls, electronic diagnostics, and bodywork repairs.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval

Print Quality

Printability:

Full Printable (allows printing of specific sections or the entire manual)

Zoom Capability:

Zoom IN/OUT functionality for detailed viewing of diagrams and text

Binding Type

Type:

Digital (Downloadable File)

Paper Type

Format Description:

Electronic document, no physical binding or paper type

Delivery

Method:

Instant Download

Requirements

Software:

Adobe PDF Reader, WinZip (for extraction)

Compatibility:

All Versions of Windows & Mac Operating Systems

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.4L Naturally Aspirated (B5244S4/S5), 2.5L Turbocharged (B5254T2), 2.4L Turbocharged Diesel (D5 - depending on market).

Performance

2.4L Na:

Approx. 168-170 hp, 170 lb-ft torque

2.5L Turbo:

Approx. 208 hp, 236 lb-ft torque

S60R (2.5L Turbo):

Approx. 300 hp, 295 lb-ft torque

Fuel System

Induction:

Multi-point Fuel Injection (MPI) for NA, Electronic Fuel Injection (EFI) with Turbocharging for T models.

Engine Code Examples

Gasoline Naturally Aspirated:

B5244S4

Gasoline Turbocharged:

B5254T2

Diesel Turbocharged:

D5244T4

🔧 Transmission

Standard

Transmission Options:

5-speed Manual (M56), 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN).

Optional

All Wheel Drive:

Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based).

Features

Geartronic:

Allows manual selection of gears for a more engaging driving experience.

Fluid Specifications

Automatic Transmission Fluid:

Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type.

Manual Transmission Fluid:

Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil.

📐 Dimensions

Exterior

Length:

Approx. 180.0 inches (4572 mm)

Width:

Approx. 70.5 inches (1791 mm)

Height:

Approx. 57.7 inches (1466 mm)

Wheelbase:

Approx. 105.0 inches (2667 mm)

Weights

Curb Weight:

Approx. 3300-3700 lbs (1500-1680 kg) depending on engine and drivetrain

🛡️ Safety Features

Ratings

NHTSA Front Crash:

5-Star (for 2007 model year)

IIHS Side Impact:

Top Safety Pick (for similar model years, indicating excellent performance)

Active Features

Braking:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).

Stability Control:

Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC).

Passive Features

Airbags:

Driver and front passenger airbags, front side airbags, full-length inflatable curtain airbags (IC).

Seat Design:

Whiplash Protection System (WHIPS) in front seats.

💡 Technology Features

Infotainment

Audio System:

Available premium audio systems from Dynaudio or Harman Kardon, with CD player, optional satellite radio.

Navigation:

Optional factory-installed GPS navigation system.

Driver Assistance

Cruise Control:

Standard cruise control, adaptive cruise control (ACC) available on some models.

Parking Sensors:

Optional rear parking assist sensors.

Connectivity

Bluetooth:

Optional Bluetooth hands-free system (may require specific trim or accessory).

🔧 Maintenance

Service Intervals

Oil Change:

Every 7,500-10,000 miles or annually, whichever comes first (refer to manual for specific engine type).

Timing Belt:

Not applicable for gasoline engines, which use timing chains. Diesel engines (D5) use timing belts and require replacement typically around 70,000-100,000 miles or 7-10 years.

Coolant Flush:

Every 2-3 years or 30,000-45,000 miles.

Fluid Specifications

Engine Oil:

SAE 0W-30 or 5W-30 synthetic oil meeting Volvo VCC 95200352 specification.

Coolant:

Volvo Genuine Coolant (or equivalent) mixed with distilled water at a 50/50 ratio.

Known Issues

Ignition Coils:

Can be prone to failure, leading to misfires and rough running.

Pcv System:

Positive Crankcase Ventilation (PCV) system can become clogged, causing oil leaks and performance issues.

ABS Module:

ABS/Brake control module failure is a known issue, often indicated by ABS warning lights.

Transmission Leaks:

Automatic transmission cooler lines or seals can develop leaks.

📚 Vehicle History

Brand Heritage

Founder Ethos:

Founded on principles of safety, durability, and reliability.

Model Evolution

Generation:

Second generation S60 (2000-2009), with the 2007 model being a facelifted version of the initial P2 platform.

Production

Manufacturing Locations:

Primarily manufactured in Ghent, Belgium and Uddevalla, Sweden.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Consistently received high safety ratings from IIHS and NHTSA throughout its production run.