Target Audience:
DIY enthusiasts, independent repair shops, Volvo owners
Alternative Sources:
Printed factory service manuals (FSM), other third-party repair manuals (Haynes, Chilton)
Advantage Over Print:
Instant access, searchability, portability, regularly updated content potential
Licensing:
Officially licensed, derived from OE (Original Equipment) materials
Content Source:
Factory-derived service and repair information
Manual Type:
Service and Repair Manual Software
Format:
Online Access (Web Browser)
Access Duration:
1 Year Subscription
Compatibility:
PC, Laptop, Smartphone, Tablet (with internet connection and web browser)
Engine Service:
Diagnosis, repair, overhaul of all engine components
Drivetrain Service:
Transmission, clutch, driveshafts, differential, AWD systems
Suspension Service:
Struts, shocks, control arms, bushings, alignment procedures
Steering Service:
Power steering system, steering rack, tie rods, steering column
Brake Service:
Brake pads, rotors, calipers, hydraulic system, ABS, EBD
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, fuses, relays
HVAC Service:
Air conditioning, heating system, climate control, blower motor, refrigerant
Body And Interior:
Body panels, doors, windows, seats, trim, glass replacement
Diagnostic Troubleshooting:
Fault code interpretation, symptom-based troubleshooting guides
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement
Repair Procedures:
Step-by-step instructions for component replacement and repair
Disassembly And Assembly:
Detailed guides for taking apart and putting back together vehicle systems
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Troubleshooting Charts:
Systematic approaches to diagnosing common and complex problems
Depth Of Information:
Factory-level diagnostic and repair information
Diagnostic Tools:
Information often requires or references Volvo-specific diagnostic equipment (VIDA)
Rebuild Procedures:
Detailed instructions for engine, transmission, and component rebuilds
Engine Code Examples:
B6294S (2.9L Twin-Turbo), B5244S (2.4L naturally aspirated), B5254T2 (2.5L Turbocharged)
Engine Options 2004:
2.4L Naturally Aspirated (170 hp), 2.5L Turbocharged (208 hp), 2.9L Twin-Turbo (271 hp)
Horsepower Range:
170 - 271 hp
Torque Range:
228 - 280 lb-ft
Fuel Delivery:
Electronic Fuel Injection (EFI)
Timing Drive:
Timing belt (2.4L, 2.5L), Timing chain (2.9L)
Engine Oil Type:
SAE 5W-30, API SM or ACEA A3/B4 compliant
Coolant Type:
Volvo Blue Coolant (or equivalent ethylene glycol based with corrosion inhibitors)
Standard Transmission:
Geartronic Automatic Transmission (5-speed)
Optional Transmission:
N/A for 2004 S80 models in most markets (primarily automatic)
AWD System:
Optional All-Wheel Drive (AWD) with Viscous Coupling (VCU) or Haldex system depending on engine/trim
Automatic Transmission Fluid Type:
ATF 3309 (e.g., Mobil 1 Synthetic ATF 3309, Volvo 1161540-1)
NHTSA Front Driver Impact:
5 Stars
NHTSA Front Passenger Impact:
5 Stars
NHTSA Side Driver Impact:
5 Stars
NHTSA Side Passenger Impact:
5 Stars
IIHS Moderate Overlap Front:
Good
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC)
Airbags:
Front airbags, Side airbags, Inflatable Curtain (IC) airbags
Seatbelts:
Front seatbelt pre-tensioners, Whiplash Protection System (WHIPS)
Audio System:
Premium audio systems available (e.g., Dynaudio), CD player, cassette player (early models)
Navigation:
Optional factory navigation system
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking assist sensors
Bluetooth:
Optional Bluetooth hands-free system (often added as an accessory for 2004)
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended)
Timing Belt Replacement:
Every 105,000 miles or 7 years (for applicable engines)
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 60,000 miles (e.g., Iridium spark plugs)
Common Problem Ignition Coils:
Failure of ignition coils, particularly on turbocharged models, leading to misfires
Common Problem Suspension Components:
Wear in control arm bushings, ball joints, and strut mounts leading to noise and poor handling
Common Problem Ecc Module:
Electronic Climate Control (ECC) module failures, causing HVAC issues
Common Problem Oil Leaks:
Leaking valve cover gaskets, oil pan gaskets, and front crankshaft seals
Common Problem Fuel Pump:
Premature failure of the fuel pump assembly
Volvo Focus:
Safety, reliability, comfort
S80 Generation 1:
Launched in 1998, 2004 model is part of the first generation with a significant facelift
Facelift 2004:
Updated exterior styling, interior refinements, new engine options, improved chassis tuning
Manufacturing Location:
Torslanda Plant, Sweden
Production Years Gen1:
1998-2006
